Sachin Divakar Email & Phone Number

West Lafayette, In, Us

Providence, Rhode Island, United States

Conducting cycle time studies of manufacturing process post-MES implementation to identify manufacturing process improvements and create future state Value Stream Map for NPI capacity planning.

Southfield, Michigan, United States

Predictive Quality Analytics➢ Categorized disparate defect codes and root causes provided by suppliers into unique set of standard categories respectively through the NLP sentence classification tokenizer tool in Python.➢ Implemented a ML model to forecast defect values for four future months based on the past 5-year DMR Data to enable a preemptive data-driven approach in solving quality issues.➢ Created a user-friendly web application using python to visualize the predicted quantity of defects for various suppliers and graphically compare them to actual DMR occurrence data.➢ Designed an interactive tabulation to identify the top 10 critical suppliers at each plant with defect prediction and probability circular progress bars for corresponding defect categories and root causes.➢ Identified key variables influencing defect quantity produced by supplier directly and inversely through different regression models.

Cleveland, Ohio, United States

➢ Analyzed the supplier DPPM data for various business like electrical, mobility and aerospace using pareto analysis.➢ Supported the Digital team to develop the Power App that collects over 20 supplier assessment data points.➢ Developed a prototype regression ML model to predict DPPM using various culture and process systems assessment as independent variables.

Lawrence, Indiana, United States

Improvement of BestDrive Center Tire Retreading Productivity ➢ Performed comprehensive production data & time study analysis to identify trends in 13 tire retreading processes.➢ Developed a current state Value Stream Map of Best Drive Commercial Tire Retreading Center, focusing on two significant time metrics - processing time and queue time.➢ Identified gaps and recommended eliminating operator motion waste by creating a PowerBI dashboard to monitor curing machine parameters, projected to improve productivity.

Palakkad, Kerala, India

➢Performed analysis of KPIs categorized on priority levels to drive the system in continuous improvement track and achieved the targets within the provided budget through regular planning, executing, and tracking.➢ Improved the reliability of the machines by planning and executing preventive maintenance based on the product life cycle and ABC class of criticality with 90% compliance.➢Evaluated quarterly performance of priority-1 KPIs using potato chart and Pareto analysis to identify, lead, and manage quality or safety or productivity improvement or kaizen projects as a leader using TPM/Lean Six Sigma tools.➢Designed and developed a semiautomated centralized SCADA system using Allen Bradley RS Logix software for a Wastewater Treatment Plant (WWTP) that reduced the average electricity consumption by around 200 kWh per day which reflected in savings of $10000 per year.➢ Individually handled and completed various high-budget CAPEX projects - Fuel conversion of 8TPH Solid Fuel solid-fired boiler from Coal to Husk, Boiler SCADA System using Siemens TIA software, 600 KL Fire hydrant Tank, 25 KLD STP Plant, Online Effluent Monitoring System and Stack Monitoring System of the Solid Fuel Fired Boiler.

Palakkad, Kerala, India

➢Executed 5 why analysis and determined root cause, corrective action, and preventive action for all machine breakdowns.➢Implemented Autonomous Maintenance such as CILT checklist, total clean out, etc. which reduced the breakdown percentage from 15% to 5% in the bottling hall.➢ Increased overall equipment effectiveness in the production unit by 10 percent through performing and evaluating minor stops and speed loss studies on prioritized production machines to identify the bottlenecks for production loss.➢Implemented engineering solution using pressure transmitter and VFD which resulted in Treated RO (TRO) water consumption reduction from 0.6 HL/HL of beer to 0.35 HL/HL of beer resulting in savings of $15000 per year.

Master'S Degree, Industrial Engineering

Bachelor Of Technology (B.Tech.), Mechanical Engineering