Sagar Dumane

Sagar Dumane Email and Phone Number

OPERATION AND MAINTENANCE | ENGINE MACHINING & ASSEMBLY @ Ford Motor Company
dearborn, michigan, united states
Sagar Dumane's Location
Sanand, Gujarat, India, India
About Sagar Dumane

Diploma in mechanical engineering having 10+years of experience in maintenance for machine shop, Engine assembly lines, engine testing bed & utilityteam leading for PM,CBM,PDM& BDM Fanuc and Siemens controller,nc programming,PLC programming,HMI modification,CNC,VMC,HMC, conveyor, hydraulic, pneumatic,pm planner, critical spare,spare parts management, Spindle repair,ballsrew, Atlascopco nutrunner maintenance and calibration,robot maintenance and program modification,OEE,KPI,MTTR,MTBF,7QC,FMEA,8D,TPM,FTPM,SPC,cost managementENGINE ASSEMBLY - pneumatic torque gun,filling machine,oil dosing machine, Atlascopco nutrunner maintenance and calibration,slat conveyor, overhead conveyor,hoist maintenance, engine Dynamo meter assembly, smoke meter, coolant conditioning system,fuel filling system, sealant dispenser machine, turn table, assembly line automationutility maintenance- compressor,dryer,cooler pm,etp, stp

Sagar Dumane's Current Company Details
Ford Motor Company

Ford Motor Company

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OPERATION AND MAINTENANCE | ENGINE MACHINING & ASSEMBLY
dearborn, michigan, united states
Website:
ford.com
Employees:
151485
Sagar Dumane Work Experience Details
  • Ford Motor Company
    Maintenance Engineer
    Ford Motor Company Dec 2017 - Present
    Ahmedabad, Gujarat, India
    1) Improve safety at workplace.2) Hand's on experience in Siemens controller and simatic manager.3)Implementation of MTTR reduction & MTBF improvement project.4)Handling Breakdowns in CNC & SPM Machine in term of Automation & Mechanical, Breakdowns.5) Troubleshoot and maintenance of ABB Robot.6) Continuous improvement during reduce breakdown cost saving power saving productivity improvement.7) Problem solving of repetitive and major issue in all 3c… Show more 1) Improve safety at workplace.2) Hand's on experience in Siemens controller and simatic manager.3)Implementation of MTTR reduction & MTBF improvement project.4)Handling Breakdowns in CNC & SPM Machine in term of Automation & Mechanical, Breakdowns.5) Troubleshoot and maintenance of ABB Robot.6) Continuous improvement during reduce breakdown cost saving power saving productivity improvement.7) Problem solving of repetitive and major issue in all 3c line.8)Troubleshoot of ATLAS COPCO Nutrunner.9) Spare part management.10) Collecting Data of Conditioning Monitoring PDM TOOLS THERMOGRAPHY, ULTRASONIC, VIBRATIONANALYSIS.11)Accordingly close out PM, CM & EM order.12) Maintain 5s and Manpower management.13)Troubleshoot and maintenance of HSK & BT spindle.14)Troubleshoot maintenance and Automation of various kinds of CNC machine (MAG, WASHING MACHINE,GANTRY SYSTEM PARI, NUTRUNNER ATLAS COPCO).15) Implementation of CES & ABB WASHER.16)Handling Maximo Software. Show less
  • Greaves Cotton Limited
    Senior Production Associate
    Greaves Cotton Limited Feb 2016 - Dec 2017
    Aurangabad, Maharashtra, India
    1) Prepare a PM planer & Schedule Manpower weekly Off .2) Implement & Training Autonomous Management skills(JH) of all machine Owners.3) Handling all documents related work like Breakdowns & PM monthly updates.4) Hands on experience in FANUC controller.5) Handling Mechanical & Electrical Breakdowns of all Machine.6) Responsible for Breakdown preventive & predictive Maintenance for all type of Machine.7) Coordinate with spare management in SAP.8) WHY WHY analysis to… Show more 1) Prepare a PM planer & Schedule Manpower weekly Off .2) Implement & Training Autonomous Management skills(JH) of all machine Owners.3) Handling all documents related work like Breakdowns & PM monthly updates.4) Hands on experience in FANUC controller.5) Handling Mechanical & Electrical Breakdowns of all Machine.6) Responsible for Breakdown preventive & predictive Maintenance for all type of Machine.7) Coordinate with spare management in SAP.8) WHY WHY analysis to reduce down time .9) Developed the Poka-Yoke and Kaizen in Process at different stations for defective prevention.10) Maintaining of Maintenance Utilities. Utility includes compressors, Dryers, Coolant System,Pump House.* Engine assembly and testing11) Pneumatic gun and Atlas copco nutrunner maintenance12) Oil dosing machine and filling machine maintenance13) Testing dyno repair and maintenance14) Testing couplings repair15) Fuel system maintenance and Coolant conditioning system maintenance16) Slat and overhead conveyor repair and maintenance17) carried out utility compressors pm activities Show less
  • Endurance Technologies Ltd.
    Toe
    Endurance Technologies Ltd. Jul 2014 - Jan 2016
    Aurangabad, Maharashtra, India
    1) Improvement in MTTR & MTBF by implementing proactive Kaizens.2)Reduction in Spares cost & spares consumption by systematic approach.3) Reduction in repair & maintenance cost.4) Support in commissioning of new equipments5) Coordinate with supplier & CME for eliminating new equipments issues.6) Execute & improve effectiveness of PM,TBM,CBM activities on equipments.7) Support production department for day to day activites & smooth ramp up of new product.8) Maintain… Show more 1) Improvement in MTTR & MTBF by implementing proactive Kaizens.2)Reduction in Spares cost & spares consumption by systematic approach.3) Reduction in repair & maintenance cost.4) Support in commissioning of new equipments5) Coordinate with supplier & CME for eliminating new equipments issues.6) Execute & improve effectiveness of PM,TBM,CBM activities on equipments.7) Support production department for day to day activites & smooth ramp up of new product.8) Maintain Engineering drawings & details of core mechanical assemblies & sub assemblies .9)Proactive planning for up keeping long lead & critical mechanical assemblies. Show less
  • Bajaj Auto Ltd
    Diploma Trainee Engineer
    Bajaj Auto Ltd Jun 2013 - Jun 2014
    Aurangabad Area, India
    1) Responsible to maintain 5 s in department.2) Conducted routine inspections and maintenance on robots, conveyors, dyno test cells, filling machines, pneumatic tools, and Atlas Copco nut runners to ensure optimal functionality and minimize downtime.3) Diagnosed and resolved equipment malfunctions and breakdowns in a timely manner, ensuring uninterruptedproduction flow.4) Collaborated with cross-functional teams to identify process improvements, resulting in increased efficiency and… Show more 1) Responsible to maintain 5 s in department.2) Conducted routine inspections and maintenance on robots, conveyors, dyno test cells, filling machines, pneumatic tools, and Atlas Copco nut runners to ensure optimal functionality and minimize downtime.3) Diagnosed and resolved equipment malfunctions and breakdowns in a timely manner, ensuring uninterruptedproduction flow.4) Collaborated with cross-functional teams to identify process improvements, resulting in increased efficiency and cost savings.5) Implemented preventive maintenance schedules and documented maintenance activities to effectively track equipment performance and identify trends.6) Assisted in the installation and commissioning of new equipment, ensuring compliance with safety standards and operational requirements. Show less

Sagar Dumane Education Details

  • Msbte
    Msbte
    Mechanical Engineering

Frequently Asked Questions about Sagar Dumane

What company does Sagar Dumane work for?

Sagar Dumane works for Ford Motor Company

What is Sagar Dumane's role at the current company?

Sagar Dumane's current role is OPERATION AND MAINTENANCE | ENGINE MACHINING & ASSEMBLY.

What schools did Sagar Dumane attend?

Sagar Dumane attended Msbte.

Who are Sagar Dumane's colleagues?

Sagar Dumane's colleagues are Linda Mccarthy, Shyam Sundar S P, Kondapalli Venkatesh, Atakure Getachew, Pouya Mahmoodi, Chris Bolt, Graham Pratley.

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