Air conditioning System Design and Cycle development for Global Design Center.Performance Testing, Part selection, BOM management, Wind-chill PLM Implementation

1. Development of new range of air conditioner for Indian domestic market2. Balancing of cooling cycle of air conditioner in psychometric chamber3. Preparation of prototype and testing4. Component selection to match performance target5. Energy efficient improvement projects6. Field failure analysis and improvement of major defects in new model7. Model Development Request, BOM making, RMC tracking etc.8. 3D modelling and drafting of components and development with vendor

1. New product development for customers like Godrej, Voltas, Videocon, Panasonic2. Development Godrej customer fixed speed ACs with EER 3.7 and 3.9 in 1.0 Ton and 1.5Ton.3. Fixed speed air conditioner model with copper condenser and R290 refrigerant.4. Cycle balancing and critical component selection like compressor, capillary, condenser and amount of refrigerant charge to achieve performance target5. Design using Team center and DvTDM with UG NX 6.0 as support software.6. Development of new tools for sheet metal parts7. BOM Preparation, NPD and New vendor development for cost reduction and quality improvement

Designation: - Engineering Trainee at RAC Development Department1. Design & development of Split Room Air-Conditioner in 1 Ton & 1.5 Ton category- Design of Evaporator and Condenser coil, selection of Compressor, Capillary- Cycle balancing of Split Air-Conditioner using psychometric type calorimeter- Energy improvement of Split Air-Conditioner as per revised BEE Norms.- Testing of split air conditioners as per IS -1391 2. Deign Validation / Product Reliability testing for new models.3. New model development activity as per NPI- Product Concept / Major changed parts usability- Design Output, Drawings, BOM etc.- Design Validation 4. Part development: 3D Modeling and drafting using UG NX 7.5

Here in project we reduced steam rate using new technique, accessories and design to reduce steam losses in industry,