Sai Kiran Email and Phone Number

Currently working as Product manager- Cranes & CEV stage IV engines selection for motor Graders, Truck cranes, Rough terrain Crane & Pavers, wheel loader machines for CEV stage IV & CEMM stage IV Emission norms with different engine manufacturers. # Worked with Cummins team on QSB6.7 & QSF4.5 CEV stage IV Engines for Motor Graders, Rough terrain Crane & Pavers products. Worked with Weichai Team on CEV stage IV for all Truck Crane models. # Worked on Mining Dump Truck Application with… Show more Currently working as Product manager- Cranes & CEV stage IV engines selection for motor Graders, Truck cranes, Rough terrain Crane & Pavers, wheel loader machines for CEV stage IV & CEMM stage IV Emission norms with different engine manufacturers. # Worked with Cummins team on QSB6.7 & QSF4.5 CEV stage IV Engines for Motor Graders, Rough terrain Crane & Pavers products. Worked with Weichai Team on CEV stage IV for all Truck Crane models. # Worked on Mining Dump Truck Application with Weichai Engines. # Worked with VECV & Volvo Penta for truck Crane Engines.# Worked on Localization projects like Transmission with ZF & Eaton. Local Axledevelopment with Meritor for Sany STC200, STC250, STC450 STC600 & STC800 models.# Selection of engine based on Application and duty cycle for Excavator.# Benchmark of new Products / Business case submission / data analysis.# Technical scope sign-off with suppliers for engine, Transmission, axles.# Digital Mock Unit (DMU)/Installation Quality Design (IQD)/Installation Quality Audit (IQA) Sign-off# Proto build. Proto build issue resolution, Brake Testing, Steering test and Noise test.# ARAI Certification, Homologation & Project Management, Project delivery on time.# Pilot Batch Build / Pilot batch build & issue resolution.# Cost Reduction projects Show less

• Product Engineering for line issues on Application parts for Industrial Engines• Critical plant support role to firefight assembly issues related to application engineering parts and options• Expert in engineering release process. • Good working knowledge in plant assembly process and kitting process• Provide urgent step 3 and step 6 solutions for hard validation and Line issues.• Good understanding of the Cummins Design Review (DR) and Design Quality Review (DQR)… Show more • Product Engineering for line issues on Application parts for Industrial Engines• Critical plant support role to firefight assembly issues related to application engineering parts and options• Expert in engineering release process. • Good working knowledge in plant assembly process and kitting process• Provide urgent step 3 and step 6 solutions for hard validation and Line issues.• Good understanding of the Cummins Design Review (DR) and Design Quality Review (DQR) process• Expert in Shop order verification and hard validation of the SO and options• Supported PQC projects and new product development & release.• This role is critical to ensure timely shipment of engines to support CIL business• Strong knowledge in Cummins product design and development process• Design Validation Plan & Report (DVP & R) for new part testing.• Dimensional Variation Analysis for tolerances Show less

• Upgradation of Existing CPCB-I Emission norms Engines to CPCB-II Emission norms with Addition of Externally controlled Hot / cooled Exhaust Gas Recirculation (EGR) system for 422ES, 422TC, 881ES and 621ES Engines for Genset application.• Technical bench marking study for existing / NPI products• Design and Development of EGR system to meet CPCB-II emission norms.• Concept evaluation EGR System for Engine layouts.• Preparation of DFMEA & establishing linkages with DV &… Show more • Upgradation of Existing CPCB-I Emission norms Engines to CPCB-II Emission norms with Addition of Externally controlled Hot / cooled Exhaust Gas Recirculation (EGR) system for 422ES, 422TC, 881ES and 621ES Engines for Genset application.• Technical bench marking study for existing / NPI products• Design and Development of EGR system to meet CPCB-II emission norms.• Concept evaluation EGR System for Engine layouts.• Preparation of DFMEA & establishing linkages with DV & VP• Participation in discussion with supplier and QA team for manufacturability• Testing Sign off for proto development and modified existing product• Designing of Experiments (DOE) for Combustion development activities for Engines.• Comparison of Testing data and submitting to suppliers like Turbocharger, FIP.• Testing components for durability and carryout proprietary, Application sign-off.• Design release after testing.• Application of GD&T and other design analysis• Generating design standards & procedures• To resolve manufacturing, assembly and field failures issues related to design• QC check of output drawing / 3D models• Cost re-engineering activities.• Conducting CFT meeting for product engineering issue.• Achieving the targets through team based working• On time delivery of 3 D models• Closure of pending issues in PDR meetings Show less

Working for Customization of the existing product to suit the new customer vehicle Architecture.• Taking care of vehicle integration activities• Validation of After treatment for BS 4/BS5 / exhaust system for back pressure• Acoustic testing of exhaust system• OBD testing• Software testing for clearing ESC/ETC on engine test bench• Change Request for part modifications.• Cross functional team working• Achieving the targets through team based… Show more Working for Customization of the existing product to suit the new customer vehicle Architecture.• Taking care of vehicle integration activities• Validation of After treatment for BS 4/BS5 / exhaust system for back pressure• Acoustic testing of exhaust system• OBD testing• Software testing for clearing ESC/ETC on engine test bench• Change Request for part modifications.• Cross functional team working• Achieving the targets through team based working• Troubleshooting & diagnostic of Aftertreament systems with INCA(Calibration Tool) Show less

Worked with OEM Team's on Vehicle Digital Mock Unit & Integration of Transmission, Engine & other aggregates.Responsibilities Working with OEM on packaging of Aftertreatment System (SCR) for establishing Bharat stage 4 Emission Norm's vehicle.Installation Quality Audit & Performance testing of the Engine & Aftertreatment System.Developing Suitable Engine & Exhaust gas processor (SCR System) Mounts.Design calculations of Engine mounts, Loads & bending… Show more Worked with OEM Team's on Vehicle Digital Mock Unit & Integration of Transmission, Engine & other aggregates.Responsibilities Working with OEM on packaging of Aftertreatment System (SCR) for establishing Bharat stage 4 Emission Norm's vehicle.Installation Quality Audit & Performance testing of the Engine & Aftertreatment System.Developing Suitable Engine & Exhaust gas processor (SCR System) Mounts.Design calculations of Engine mounts, Loads & bending moments.Conducting Installation Quality Design & Installation Quality Audit for vehicles.EGP Mounts vibration test, Cooling system performance test, Engine heat rejection test. Dimensional Variation Analysis (DVA) for modified components.To make performance report after testing &Report the concerns rose during testing.Conducting engine cooling trials, noise trails. Working for Engineering Release process.Value Package Change Request raising for part modifications.Preparing of Installation drawings as per SO modifications.To lead the Support Team / work delegation / team evaluation.Simplification of BSI, BSII, BSIII, BSIV and ISBe Models.Providing support the team necessary guidance on daily activities.Fitment checking of components on engine.DVP&R writing for SO changes Show less

Modeling & Detailing.Retrieving faceted model of the components.Detailing of all components and making production drawings.Projects handledModeling and Detailing of engine block.Modeling and Detailing of fluid coupling.Modeling and Detailing of cylinder head.Modeling and Detailing of rotary pump

Worked as designer makingTool design for Sheet Metal components.