Sainath Reddy Mandala Email & Phone Number

Dayton, Ohio, Us

• Integrated design, functional, safety, economic and ergonomic considerations to optimize cell performance.• Utilized SolidWorks to generate detailed 3D models, assemblies, and 2D layout drawings for new and existing products.• Designed custom End of Arm Tooling, fixtures for casting part, considering specific geometry and physical constraints. • Harnessing knowledge of robotic capabilities, material handling, process flow to ensure precise and reliable part manipulation for efficient production.• Conducted comprehensive FEA analysis to validate and optimize structural integrity and reliability of the cell components. Identify potential failure modes and implement design changes to maximize uptime and minimize downtime risks.• Effectively communicated design intent and facilitated collaboration with stakeholders.• Developed and maintained detailed Bill of Materials accurate records for product documentation.• Collaborated with manufacturing teams to ensure designs are readily part manufactured and cost-effective, optimizing production process.• Collaborated closely with suppliers to source materials and components for projects.• Efficiently troubleshooted shop floor and field issues, providing practical solutions to minimize downtime.• Redesigned current equipment using innovative concepts to enhance functionality and efficiency.

• Generated designs and analysis of mechanical components for investment castings.• Assisted in developing standard operating procedures (SOP's) for equipment maintenance, ensuring consistent and efficient operations.• Performed root cause analysis for equipment failures, pinpointing root causes and proposing corrective actions.• Participated in developing and implementing preventive plans, reducing equipment breakdown, and extending lifespan.• Worked alongside cross-functional teams to reliability improvement, enhancing overall equipment effectiveness.• Optimized factory layout, resulting in significant 20% square footage to accommodate new equipment and inventory.

Dayton, Oh, Us

I am skilled in grading subjects related to Additive Manufacturing, System Dynamics, Capstone Projects, and Machining.

Some accomplishments I achieved while working on an All-Terrain Vehicle project:1. Conducted a detailed analysis (FMEA) on previous models, resulting in a 12% increase in vehicle performance.2. Utilized ANSYS software to optimize all systems of the ATV, which led to a weight reduction of 10 kg.3. Designed a single-seat ATV chassis using SOLIDWORKS and AUTOCAD, and performed crash and dynamic analysis with FEA (ANSYS Workbench).4. Built a prototype to test driver ergonomics, and ensure vehicle safety and performance during a crash.5. Managed open-ended troubleshooting, cost-cutting techniques, and tooling and tool life improvements.6. Gained practical knowledge and expertise in subsystems such as Braking, Suspension, Steering, Roll-cage, and Transmission, including fabrication, assembly, and market research.7. Created technical design data, sales reports, and budget reports.

Master'S Degree, Mechanical Engineering

Bachelor Of Engineering (Be), Mechanical Engineering