Sainath Reddy Mandala

Sainath Reddy Mandala Email and Phone Number

Mechanical Design Engineer @ Automation System Design (ASD) | Master's degree in Mechanical Engineering @ Automation System Design (ASD)
Sainath Reddy Mandala's Location
Fairborn, Ohio, United States, United States
About Sainath Reddy Mandala

I am a Mechanical Design Engineer at Automation System Design (ASD), a company that provides innovative solutions for various industries. I have a Master's degree in Mechanical Engineering from Wright State University, where I learned programming languages, such as MATLAB, Basic C, and Python, and completed projects on additive manufacturing, system dynamics, and machining.At ASD, I use CAD software to reverse engineer robotic End of Arm Tooling, creating better designs that improve efficiency, reliability, and safety. I also utilize 3D modeling and FEA tools, such as SolidWorks, ANSYS, and HyperWorks, to design and test components, ensuring compliance with design specifications and requirements. I collaborate with cross-functional teams, conducting program reviews, resolving potential issues, and ensuring successful project outcomes. I am passionate about contributing to the advancement of mechanical engineering and applying Lean Six Sigma techniques to streamline operations.

Sainath Reddy Mandala's Current Company Details
Automation System Design (ASD)

Automation System Design (Asd)

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Mechanical Design Engineer @ Automation System Design (ASD) | Master's degree in Mechanical Engineering
Sainath Reddy Mandala Work Experience Details
  • Automation System Design (Asd)
    Mechanical Design Engineer
    Automation System Design (Asd) Jun 2022 - Present
    Dayton, Ohio, Us
    • Integrated design, functional, safety, economic and ergonomic considerations to optimize cell performance.• Utilized SolidWorks to generate detailed 3D models, assemblies, and 2D layout drawings for new and existing products.• Designed custom End of Arm Tooling, fixtures for casting part, considering specific geometry and physical constraints. • Harnessing knowledge of robotic capabilities, material handling, process flow to ensure precise and reliable part manipulation for efficient production.• Conducted comprehensive FEA analysis to validate and optimize structural integrity and reliability of the cell components. Identify potential failure modes and implement design changes to maximize uptime and minimize downtime risks.• Effectively communicated design intent and facilitated collaboration with stakeholders.• Developed and maintained detailed Bill of Materials accurate records for product documentation.• Collaborated with manufacturing teams to ensure designs are readily part manufactured and cost-effective, optimizing production process.• Collaborated closely with suppliers to source materials and components for projects.• Efficiently troubleshooted shop floor and field issues, providing practical solutions to minimize downtime.• Redesigned current equipment using innovative concepts to enhance functionality and efficiency.
  • Bimac Precision Castings
    Mechanical Engineer
    Bimac Precision Castings Oct 2021 - Jun 2022
    • Generated designs and analysis of mechanical components for investment castings.• Assisted in developing standard operating procedures (SOP's) for equipment maintenance, ensuring consistent and efficient operations.• Performed root cause analysis for equipment failures, pinpointing root causes and proposing corrective actions.• Participated in developing and implementing preventive plans, reducing equipment breakdown, and extending lifespan.• Worked alongside cross-functional teams to reliability improvement, enhancing overall equipment effectiveness.• Optimized factory layout, resulting in significant 20% square footage to accommodate new equipment and inventory.
  • Wright State University
    Mechanical Engineering Subject Grader
    Wright State University Aug 2021 - Apr 2022
    Dayton, Oh, Us
    I am skilled in grading subjects related to Additive Manufacturing, System Dynamics, Capstone Projects, and Machining.
  • Baja Sae India
    Mechanical Engineer
    Baja Sae India Jan 2017 - Feb 2018
    Some accomplishments I achieved while working on an All-Terrain Vehicle project:1. Conducted a detailed analysis (FMEA) on previous models, resulting in a 12% increase in vehicle performance.2. Utilized ANSYS software to optimize all systems of the ATV, which led to a weight reduction of 10 kg.3. Designed a single-seat ATV chassis using SOLIDWORKS and AUTOCAD, and performed crash and dynamic analysis with FEA (ANSYS Workbench).4. Built a prototype to test driver ergonomics, and ensure vehicle safety and performance during a crash.5. Managed open-ended troubleshooting, cost-cutting techniques, and tooling and tool life improvements.6. Gained practical knowledge and expertise in subsystems such as Braking, Suspension, Steering, Roll-cage, and Transmission, including fabrication, assembly, and market research.7. Created technical design data, sales reports, and budget reports.

Sainath Reddy Mandala Skills

Cad/cam Software Hypermesh Tig Welding Lean Manufacturing Cad/cam Mig Welding Arc Welding Simscale Autocad Creo Catia Microsoft Powerpoint Matlab Automotive Engineering 3d Printing Autocad Mechanical Abaqus Validation Lathe Geometric Dimensioning And Tolerancing Engineering Mechanical Engineering C (Programming Language Microsoft Office Engineering Drawings Microsoft Word Finite Element Analysis Microsoft Excel Amesim Ansys Welding Machining Manufacturing Asme Y14.5 Dynamics Unity Python Solidworks Simulations Documentation Design Analytical Skills Computer Aided Design Ansys Workbench Fem Analysis Osha

Sainath Reddy Mandala Education Details

  • Wright State University
    Wright State University
    Mechanical Engineering
  • Osmania University
    Osmania University
    Mechanical Engineering

Frequently Asked Questions about Sainath Reddy Mandala

What company does Sainath Reddy Mandala work for?

Sainath Reddy Mandala works for Automation System Design (Asd)

What is Sainath Reddy Mandala's role at the current company?

Sainath Reddy Mandala's current role is Mechanical Design Engineer @ Automation System Design (ASD) | Master's degree in Mechanical Engineering.

What schools did Sainath Reddy Mandala attend?

Sainath Reddy Mandala attended Wright State University, Osmania University.

What skills is Sainath Reddy Mandala known for?

Sainath Reddy Mandala has skills like Cad/cam Software, Hypermesh, Tig Welding, Lean Manufacturing, Cad/cam, Mig Welding, Arc Welding, Simscale, Autocad, Creo, Catia, Microsoft Powerpoint.

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