Sai K Email & Phone Number

Dallas, Texas, United States

Simulating manufacturing processes to identify bottlenecks, inefficiencies, and potential risks beforeimplementation.Working closely with design engineers to understand tank car specifications and requirements.Integrating product design data from CAD systems into PLM tools like DELMIA to establish a single source of truth.Creating detailed digital models of tank car manufacturing processes using Catia V5, incorporating factors like equipment, materials, and workflows.Analyzing simulation results to propose improvements, such as layout changes, equipment modifications, or workflow adjustments.Ensuring adherence to quality standards ISO 9001and EHS standards OSHA, ISO 14001, OHSAS 18001, UNECE.Ensuring that manufacturing processes and workstations are designed to minimize ergonomic risks.Driving continuous improvement initiatives through tools like Process FMEA and QRQC.

Kennett Square, Pa

Led a team of engineers in the development and implementation of manufacturing processes for new railway product lines, resulting in a reduction in production.Implemented Quick Response Quality Control (QRQC) processes to rapidly address and resolve production issues, resulting in an improvement in overall product quality.Conducted root cause analysis and corrective actions through QRQC to resolve production issues and enhance quality standards.Utilized CAD and PLM tools, including Catia V5 and DELMIA, for the design and validation of productionprocesses.Leveraged ERP systems such as SAP for BOM management, configuration tracking, and manufacturing order routing, improving production accuracy.Played a key role in implementing lean manufacturing initiatives, including 5S and Kaizen events, whichenhanced operational efficiency and reduced waste.Collaborated with cross-functional teams to integrate product designs into the manufacturing environment using CAD tools such as Catia V5 and PLM software.Utilized ERP systems (SAP, Teamcenter) to manage configuration follow-ups, BOMs, and routing processes, ensuring accuracy and consistency in production data.Conducted Process FMEA to identify potential failure modes and implemented corrective actions, significantly reducing defects and improving product quality.

Master'S Degree, Engineering/Industrial Management

Bachelor'S Degree, Mechanical Engineering