Sajjid Ali Mohammed Email & Phone Number

 A Certified LEAN Management Champion (5S, SMED, 5why, RCA, Failure Analysis, KAIZEN) & Management Systems Auditor (ISO 9001, ISO 14001 & ISO 45001) with 14+ years of experience in Manufacturing.  Extrusion & Injection Professional gained extensive knowledge in industry with different types of polymers (HDPE, UPVC, PPR, PEX & RTP) regarding manufacturing process, new products development & laboratory testing. Implementing, managing, and updating Integrated Management System as per ISO 9001 QMS, ISO 14001 EMS & 45001 OHSAS for Dura-Line Middle East, Oman (Zero Nonconformance for consecutive 3 Years on certification audits) Development and Implementation of 10 New Product (Raised Temperature Duct, New Hybrid Product designs - Telecom + Telecom, Microduct + Microduct & Telecom + Microduct) to Oman Plant, most of the designs are made first time in Dura-Line Implemented Quality module for Plant Floor Data collection software & integration with SAP to manage product specification and testing in one software (SAP). The solution has been recognized as Dura-Line best practice to implement in other manufacturing locations. Lead LEAN management Dura-Line “Pathways to Excellence” program with implementation of 5S+2, SMED & KAIZEN Techniques for improved productivity & eliminate waste. Supervised of SMED Project to reduce size change over for microduct lines Installed Quality Control Laboratory starting form green field stage to fully operational stage what results in successful laboratory certification at Cosmoplast, UAE & Saudi Plants. Received DuraStar Team award for year 2018 for Successful completion of Power Duct Project. Successful supervised Products Certifications: o BIS certification for IS 4984: 2016 (Water Pipes), IS 14333: 1995 (Sewerage Pipes), IS 14930 Part-2: 2000 (DWC HDPE Duct), ISO 4437: 2014 & IS 14885: 2001 (Gas Pipes) for Polyethylene Pipes within 1 year at Dura-Line India.o TSEC Certificate from BSNL, India for Three sizes of PLB HDPE Telecom Ducts & Seven Sizes of DWC HDPE Duct as per TEC GR within 1 Year at Dura-Line India.o Product certification as per ISO 4427 for Polyethylene Pipes at Dura-Line India.o WRAS Certification for HDPE, PPR & UPVC Pressure piping System at Cosmoplast, UAE & Saudi Plants.o KITE MARK Certification for HDPE & UPVC Pressure, Sewerage & Duct Piping at Cosmoplast, UAE.o FM Certification for HDPE pipes for Fire Protection system at Cosmoplast, UAE.

Listed skills include Iso, Quality System, Polymers, Product Development, and 29 others.