• Led the 2022/23 season, responsible for all technical aspects of the team, leading 40+ team members and 10 subsystem leads in the design and manufacturing of the electric vehicle• Engineered, manufactured, and tested bespoke CFRP driveshafts, reducing costs by using scrap fiber from chassis layup and achieving a weight reduction of 60% by switching from steel to composite material and tailoring the layup to torsion requirements• Troubleshooted EV vehicle charge chart by fixing LV and… Show more • Led the 2022/23 season, responsible for all technical aspects of the team, leading 40+ team members and 10 subsystem leads in the design and manufacturing of the electric vehicle• Engineered, manufactured, and tested bespoke CFRP driveshafts, reducing costs by using scrap fiber from chassis layup and achieving a weight reduction of 60% by switching from steel to composite material and tailoring the layup to torsion requirements• Troubleshooted EV vehicle charge chart by fixing LV and HV isolation issues and properly wiring the CAN bus lines, allowing the team to charge the accumulator. Show less

• Conducted comprehensive durability, fatigue, thermal and NVH testing on prototype models to ensure compliance with design specifications and successful system/vehicle integration• Conducted -30 to 80 degree thermal cycle testing on vehicles and the new hybrid powertrain parts to ensure proper function and durability in extreme conditions• Performed rough road and high-speed testing on vehicles after various thermal and high humidity test cycles to ensure no water damage to sensitive… Show more • Conducted comprehensive durability, fatigue, thermal and NVH testing on prototype models to ensure compliance with design specifications and successful system/vehicle integration• Conducted -30 to 80 degree thermal cycle testing on vehicles and the new hybrid powertrain parts to ensure proper function and durability in extreme conditions• Performed rough road and high-speed testing on vehicles after various thermal and high humidity test cycles to ensure no water damage to sensitive EV components• Analyzed quality-related fit and finish, as well as assembly line installation challenges, and implemented design modifications at the component level to eliminate issues• Performed DFMEA and root cause analyses to address manufacturing challenges, designing specialized tools and equipment to enhance associates' efficiency and consistency in their processes• Employed reverse engineering and 3D printing techniques to reconstruct damaged parts and testing equipment, enabling in-house repairs, reducing production downtime, and repair costs• Designed, modeled, and created engineering drawings for testing fixtures and tools used to enhance testing capabilities and reduce testing setup or cycle time Show less

• Led a team of students in the design and manufacturing of the 2021 fully composite monocoque chassis, achieving a 10% reduction in mass compared to the previous year by optimizing layup configurations and laminating anti-intrusion plate, removing previously required hardware• Designed and manufactured a contoured firewall using an aluminum foil laminating method, allowing the team to pass thermal insulation rules and use the new 504V accumulator

• Completed with one other team member first in house paint job of the vehicle• Assisted manufacturing of the CFRP monocoque and in the assembly of various subsystems for 2020 vehicle• Designed a precision tire weight measuring rig using SolidWorks, creating a lightweight and portable system that enables accurate measurements of weight distribution on each wheel• Remodeled the 2020 monocoque to optimize aerodynamic performancecreating an alternative, more aerodynamic design that… Show more • Completed with one other team member first in house paint job of the vehicle• Assisted manufacturing of the CFRP monocoque and in the assembly of various subsystems for 2020 vehicle• Designed a precision tire weight measuring rig using SolidWorks, creating a lightweight and portable system that enables accurate measurements of weight distribution on each wheel• Remodeled the 2020 monocoque to optimize aerodynamic performancecreating an alternative, more aerodynamic design that substantially enhanced the generation of downforce by 20% Show less