Sameer Prabhu Email and Phone Number
A results-driven professional with extensive 17 years experience in leading and implementing operational excellence initiatives across the various areas like chemical production (API , chemicals), engineering , EHS , projects in Merck. Skilled in driving process efficiency improvements through Lean Six Sigma methodologies, process optimization, and data-driven decision-making. Proficient at identifying bottlenecks, streamlining operations, and delivering sustainable cost-saving strategies. Proven track record in Merck of fostering a culture of continuous improvement, enhancing productivity, people management , P&L and optimizing business processes to achieve operational goals.High rated performer in Merck throughout the career
Merck Electronics
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Lead - Site Operational Excellence , Projects And StrategyMerck ElectronicsNavi Mumbai, Mh, In -
Lead - Site Operational Excellence , Projects & StrategyMerck Electronics May 2019 - PresentIndia• Leading site-wide operational excellence activities, driving continuous improvement initiatives.• Conducted Green Belt training for Merck colleagues in the USA as a certified trainer.• Led critical Lean and Six Sigma problem-solving projects at the Khopoli site, addressing issues such as finished product bottle pressurization, scrubber tank fire incidents, and product turbidity problems.• Delivered multiple Yellow Belt training sessions at the Khopoli site and implemented 5S audits, Gemba rounds, and an employee suggestion system.• Co-led the site strategy team and business continuity planning initiatives, ensuring alignment with operational goals.• Played a key role in HAZOP assessments and process safety evaluations, contributing to enhanced site safety.• Led the site’s Center of Excellence team, working in the application lab to develop new product applications, engage with customer technical teams, and participate in product exhibitions.• Spearheaded a product volume improvement project for the APAC region.• Actively involved in process efficiency improvements, de-bottlenecking, and troubleshooting plant operations. -
Associate ManagerMerck India Ltd May 2015 - May 2019India• Promoted to a new level and appointed as Site Lead for Operational Excellence.• Led process efficiency improvements, de-bottlenecking, and troubleshooting plant processes.• Assisted in Green Belt training and led two Yellow Belt training sessions as the main trainer.• Solved a product-threatening quality issue through a Black Belt project involving Thiamine DI Sulfide.• Guided and successfully closed several Lean & Six Sigma projects, contributing to increased profitability.• Worked on four new product introduction concepts and pilot trials, including expansion plans, preparation of P&IDs in AutoCAD, engineering and capacity calculations, and financial analysis.• Prepared project reports and presentations for global management.• Transferred to Merck’s Khopoli plant (MS) in October 2018 after the sale of the Goa site to Procter & Gamble. -
Production ExecutiveMerck Pty Ltd Jun 2011 - May 2015India• Promoted to new level. • Assisted site preparation & lead production for ISO 14001 certification audit. • Worked in Engineering projects for 3 years, plant capacity expansion, engineering calculations ( Energy balance , mass balance) , scale up, documentation, Distillation column calculations , P&ID preparation on AutoCAD, process efficiency improvement. • Production in charge GMP Plant , day to day production operations, shift handling, troubleshooting, manpower handling.• Become operational excellence site in charge and promoted to Asst Manager level. -
Production SupervisorMerck Pty Ltd Aug 2007 - May 2010India• Gained hands-on experience in overseeing daily production operations in a Goa plant. (GMP Experience)• Assisted in monitoring equipment performance in shifts, ensuring adherence to safety and quality standards, and troubleshooting process issues. • Collaborated with senior managers on process optimization initiatives and supported routine maintenance tasks. • Developed a solid understanding of chemical production processes, plant safety protocols, and operational efficiency.• Assisted new plant commissioning activities : Like New equipment installations , Calibrations , Verification of P&IDs , Engineering calculations , SOP preparations , Process validations
Sameer Prabhu Education Details
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Lean & Six Sigma : Certified Master Black Belt
Frequently Asked Questions about Sameer Prabhu
What company does Sameer Prabhu work for?
Sameer Prabhu works for Merck Electronics
What is Sameer Prabhu's role at the current company?
Sameer Prabhu's current role is Lead - Site operational excellence , projects and strategy.
What schools did Sameer Prabhu attend?
Sameer Prabhu attended Shivaji University, Kolhapur.
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Sameer Prabhu
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Sameer Prabhu
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