Sami Ullah Jan Email & Phone Number

Khyber Pakhtunkhwa, Pakistan

RK TECHNICAL SERVICES (Established 1964, the first machine tool shop in the district)Services Offered:1. Maintenance and Repair of Rotating Equipment - Servicing pumps, compressors, and turbines. - Precision alignment and dynamic balancing. - Predictive Maintenance: Using vibration analysis to identify potential issues. - Field Services: On-site repairs and maintenance to minimize downtime.2. Complete Overhauling of Diesel and Petrol Engines - Disassembly and Inspection: Thorough teardown to inspect components for wear and damage. - Cleaning: Removing grime and buildup using chemical baths and ultrasonic cleaning. - Reconditioning: Reboring cylinders, resurfacing heads, and replacing worn components. - Reassembly and Testing: Reassembling engines with rigorous performance testing.3. Conventional Fabrication and Machining of Mechanical Components - Machining Services: Precision turning, milling, drilling, and grinding. - Fabrication: Cutting, welding, and assembling metal structures and components. - Prototyping and Production Runs: From single prototypes to large production batches.4. Engine Head Repair - Surface Grinding: Restoring flatness to the cylinder head surface. - Valve Seat and Guide Replacement: Refurbishing or replacing worn valve seats and guides. - Pressure Testing: Checking for cracks or leaks in the cylinder head.5. Crankshaft Repair and Machining - Crankshaft Grinding: Restoring journal surfaces to OEM specifications. - Balancing: Precision balancing to reduce vibrations. - Polishing: Achieving a mirror-like finish on bearing journal and seal surfaces.6. Dent Removal and Car Body Repainting - Paintless Dent Repair (PDR): Removing minor dents without repainting. - Body Filler and Sanding: Applying fillers and sanding for a smooth surface. - Repainting: Color matching and applying primer, base coat, and clear coat. Polishing and detailing for a restored appearance.

Sultanate Of Oman

RESPONSIBILITIES:• Online and Offline Vibration Monitoring surveys of all Rotating & turbo machinery at Oil and Gas Stations with Bentley Nevada System1 3500 and Brüel & Kjær and Portable Vibration Analyzer Emerson CSI 2140, SKF CMXA75• Retain and bring up to date Machinery Database in SKF Machine Analyst.• Situ Balancing of Compressor with Bentley System1 and Workshop Balancing of Rotors up to 17 tons, Couplings, with IRD/ABRO Balancing Machines. As well as Dynamic situ balancing by using SKF Portable Instrument.• Boroscope of Power turbines/Engines by Olympus Baroscopic kit.• Carry out Comprehensive Vibration Analysis Reports.• System1 Health Survey Report.• Onsite Analysis of Rotating Machinery By Using ADRE 408 SXP/ADRE 208.• collect Lube Oil Samples by proper method and Carry out Lube Oil Analysis, TAN, Oxidation, Viscosity , Water Contamination tests through Shell Lube Analyst, • Generate work order Notification by CMMS & using SAP & manage SAP activities and daily schedules.• Post Check Reports of Compressors and turbines.• Calculate Isentropic Efficiency Performance and also maintain the record of polytrophic efficiency of Compressors.• Hands own experience on PI System/Nibras/Alert System for monitoring of Process parameter of Compressor.• Maintain/trouble shooting Bentley3500 rack Operation and Maintenance Issues.• Trouble shoot & Optimize Bentley Nevada System1.• Test the Proximity sensor linearity.• Conduct In-house trainings for subordinate techniciansSTANDARDS FAMILIAR WITH:ISO-10816 evaluation, ISO 13373-1&2 data processing presentation, ISO 13379 (Data Interpretation)ISO 14695 (Fan), ISO-1940,EASA AR-100 for motors & API 541 FOR Squirrel Cage Induction Motors.

Oman

Running successfully a Condition Based Monitoring Program for Critical/Non-Critical Rotating Equipment through CMMS SAP based (Total Reliability – Maintenance Integrity Execution (TR-MIE).We create lasting change that assures reducing the downtime, costs, avoiding deferments, catastrophic/premature failure of plant assets, assuring equipment reliability, availability.I do Vibration Analysis/machinery diagnostics, troubleshooting, preparing reports; propose design improvements, raising SAP notifications & work orders for frozen plan.Supervise Scheduled Data Collection and do the analysis of Spectra, TWF, Orbit, Trend, Polar, Bode, SCL and Cascade plots, Run-up/Coast down analysis for detection of faults to prevent catastrophic/infant failure of machines.Preparation of route/non-route in analyst software according to needs of all assets, while assuring coverage of 99% of assets each monthI have a good understanding of signal processing.Expert in ADRE, PCAD Process Control Access Domain, Bently System 1, Bently Nevada 3500, PRÜFTECHNIK/SKF, OMNITREND/@PTITUDE, use PI process book, setting up trip alarms & trip multiplier according to API/ISO standards in the database.Involvement in plant shutdown activities & prepare reports for various critical equipment & history charts.I have Knowledge in NDT inspections like ultrasonic thickness measurements penetrent testing.Current signature analysis SKF microlog, Thermography, Bump Test, FRFLube Oil Sampling of Critical Equipment in scheduled time with Reports containing TAN, water Content, Particle Count and perform MPC value trending etc.CommissioningRim and Face/Laser Alignment, Situ and workshop Dynamic BalancingRectification of Soft foot/bearing faults and Resonance by added stiffness/design alterationMachining of foundations, minor/major design improvement of faulty/damaged rotating equipment through AutoCAD after RCAs conducted.Provide training to the community Budgeting/procurement of monitoring assets

Saudi Arabia Dammam

Executed 3900 Large Electrical Motors With Major Overhauling & Complete Rebuild Up To Thirty Thousand HorsepowerDesigning & technical support.Manufacturing of new electrical motorsPreparation of BOQ, Preparation of shafts/seals/motor enclosure drawings Services & overhauling of electrical motorsPrepare, review of inspection reports.Ensuring the cost effective repairing of motors.Preparation of scope of work, costing, method statements & evaluation of proposals.Evaluation of contractorsVibration and current signature analysis of electrical motors.Risk Based Asset Management (RBAM), Risk Based Integrity Management (RBIM) And Risk Based Management (RBM).Expertise in Aramco’s MSSDS standard expert for electrical motors.Supervising activities such as initial and final inspection related to motors.Can do several Testing, rectification of issues related to vibration. Can generate/read mechanical drawings prepared for new and design improvements.Supervised ARAMCO standard of Re-shafting & diamond burnishing, stator/rotor core complete repair/rebuild of HT motors, EX-drives, Variable speed motors, according to ATEX, EASA & IEEE.Can select antifriction/sleeve bearings, selection of bearings according to the load/application/equipment. As well supervise repair/inspect sleeve/tilting pad bearings by Re-Babbiting.Perform radial blue matching/dimensional checks related to motors components like shafts housings and enclosures etc.Supervise machining of bearing housing/seats, rectification of core/stator/motor enclosure runoutPreparing reports with scope of work, repair procedures along with Costing and estimation.Can perform vendor evaluation and deliver trainings for juniors.expert in dimensional restoration of damaged parts through HVOF, hard chroming, welding and adhesives like BelzonaGood knowledge of anti-friction, journal bearing and lemon bearings. I perform the study of selecting appropriate types of seals and bearing.

Saudi Arabia, Dammam

• Material planning & out sourcing• Responsible for Incoming, in process & final inspection • Development of Mechanical inspection & enhancement of related procedures• Preparation of mechanical inspection formats & implementation.• Identification of scope of work for HT/LT motors• Delivering on job trainings for overhauling heavy duty rotating equipment and develop trainings for various Competencies as per training program. • Provide, transfer worthy deliberations via visual and audio Aids to improve the skill pool of mechanical technicians and trainees to meet competence standards. • Apply company HSE rules, regulations, policies and procedures into all facets of training. • Assists in the development of a training strategy and plan to ensure that all trainees achieve competence within a defined time frame. • Compile task books and update as required and measurable objectives for tasks. Schedule trainees to participate in new installation, modifications and testing of equipment through various stages.• Schedule trainees to participate in major overhauls in consultation with the Section head. • Assisted in Filling the gap where underdeveloped communication and learning skills are present by use of innovative training material for manufacturing and repair of electrical motors. • Constantly monitor and revise programs practically and suitably to ensure relevance. • Assessment is being carried out on the base of standard of Performance and knowledge Evidence by using Observation, Inspection of work, Questionnaire and Simulation tools.• Throughout the career in Saudi Arabia/Oman I have Performed Overhauling, inspected, and prepared scope of work for over 3900 HT electrical motors for companies like ARAMCO, PDO, SWCC, SABIC, TASNEE, MARAFIQ, SAUDI KIYAN.• I supervised site/shop balancing for rotors, impellers, blowers, fans etc. according to API1940 standard.

Saudi Arabia, Jubail

Vibration Analysis (Level One). NDT (Ut, Thickness Measurement, DPT, MPT, Pressure Test For Heaters, Heat Exchangers inspection, Pressure Vessels) complete Rebuild Of Hi Tension Electric Motors, Vibration Analysis, Machining & Fabrication Of Mechanical Equipment, Auto Cad Usage from 3 YearsDynamic Balancing Of Rotors & Impellers up to 17 tonsUse Of All Measurement Tools like micrometers,dial indicators, verniers,Laser Alignment ExpertiseConventional AlignmentOut Sourcing ExpertiseVendor Approval/ asessmentSite SurveyIdentification of Scope of Work of any inspected jobs and costingBabbitt & Anti Friction Bearing inspection/ installation ExpertiseRoot Cause AnalysisMY ACHIEVEMENTS:Implemented Initial, In Process & Final Inspection through Job CardsIntroduced New Inspection Methods Improved The Existing Work Procedure For Inspection & Job ExecutionIntroduced New Precision Measurement SystemIntroduced Laser Alignment SystemsIntroduced current signature analysis and vibration analysis.Trained the subordinates in different mechanical inspection, installation & operation.Laid a solid procedure for fool proof inspection

Saudi Arabia

Inspection of columns, fractionators, condensers, heat exchangers of STATIC EQUIPMENT, IN SHUTDOWN TURNAROUNDS & ROUTINE. Root cause analysis of failure of corroded tanks, rupture causes, bulging, & other common failure of static equipment as listed above. Analysis of different failure causes. Suggestions, deliberation, preparation of job method. Implementation of different procedures & maintaining AN ISO environment. Estimation & bidding Static equipment fabrication like columns, fractionators, condensers, heat exchangers. Services division head for rotating equipment Establishment of overhauling department of static & rotating equipment Technical manpower recruitment. Measuring of wall thickness of tanks pressure vessels, fractionators.Application of procedures for repair & avoiding re-occurrence of non-conformance. Preparation of reports for corrosion monitoring & implementation of preventive measures. Risk analysis & equipment reliability. (Static & rotating)Predictive measurement & it implementation at plants. Estimation & bidding. Static Equipment Fabrication like Columns, Fractionators, Condensers, Heat Exchangers. Lead Services division as HEAD ROTATING EQUIPMENT DEPARTMENT. Establishment of overhauling department of static & rotating equipment Technical manpower recruitment. Risk Based Asset Management (RBAM), Risk Based Integrity Management (RBIM) And Risk Based Management (RBM). QA/QC Electromechanical, Vibration Analysis, Root Cause Analysis. For Rotating & Static Equipment, Rotating Equipment Repair / Overhaul, Machining, Laser Alignment, NDT, Fabrication & Estimation Of Projects. Worked in REFORMER PLANTS, HEAVY CRUDE UNITS and LIGHT CRUDE PLANTS FOR THE ABOVE SAID ACTIVITIES.

ATTOCK REFINERY LIMITEDEXECUTIVE OFFICER TRAINEEIt is the 1st largest group of refineries in Pakistan & producer of several petroleum productsI REPORTED TO:Senior officer inspection,I MANAGED:I was leading a team of 4 QC techniciansMy responsibilities & skillsNdt (ut, thickness measurement, dpt, mpt, pressure test for heaters, heat exchangers, pressure vessels, welding joints )Inspection of fluid storage tanks & pressure vesselsVibration analysisAutoCADMachining & fabrication of mechanical equipment Use of all measuring / inspection tools such as micrometers & laser alignment systemConventional alignmentOut sourcing expertiseVendor approvalSite surveyIdentification of scope of workRoot cause analysisCorrosion monitoringMy achievements: Learned about inspection methods & techniquesLearned how an audit is conductedSafety trainingsLearned how inspection / work instructions & procedures are prepared & implemented

Bachelor Of Technology - Btech, Mechanical Engineering, 3.3 Gpa

Activities and Societies: http://preston.edu.pk

Associate Engineering, Mechanical, 75%

Activities and Societies: Started social work in the home town by the execution of non commercial but technical projectsHave the honor.

High School Certificate, Theoretical And Mathematical Physics

10TH STANDARD