Sam Stephen Raj Email & Phone Number

Gothenburg, Västra Götaland County, Sweden

Greater Chennai Area

Greater Chennai Area

*Framing and defining the welding product specifications with respect to market and customer needs. *Providing weld related training and inputs to different technical teams during product development. *Validation and verification of Welding product in different welding processes. Complete black box testing and analysis of the product. Benchmarking, POD and detailed evaluations for process developments.*Troubleshooting customer challenges and providing solutions to the issues in fields.*Addressing customer pain points and makes continuous improvement in products.*Organizing field trials, product demos, new product launch support and customer application support.*Solving customer complaints and addressing field issues.

Tiruchchirappalli Area, India

Responsible Welding Coordinator for Wind Tower Manufacturing Shop floor. Addressing daily welding quality issues, repair analysis, continuous improvement and monitoring welding and manufacturing process. New project developments, New process and product development, Productivity Improvement, Cost Reduction and Lean Projects. Taking care of Technical Training Center, Men qualification and Training. IMS, ISO 3834, EN 1090 implementation and maintaining the systems on workplace.

Chennai, Tamil Nadu, India

Senior Engineer - Welding in Manufacturing of Automotive component. My responsibilities include Process development in Welding and Manufacturing process, Implementing automation projects, Continual Improvements, Quality improvements, Managing production line and Foreseeing tool and consumable requirements, maintenance of Machines and ensuring safety in workplace.

Chennai, Tamil Nadu, India

* Exposure to different Industrial applications, Sales & Marketing and experience in Wire arc additive manufacturing (WAAM) process* Knowledge of latest welding power sources - TPSi, CMT, TPS, Magic Wave TIG* Worked in installation, commissioning and parameter optimization of different Fronius power sources for both manual and robotic applications to different automotive industry.

Vellore Area, India

*Responsible for QA/QC activities*Responsible Deputy Welding Coordinator for EN 15085-2. Trained Level C Coordinator as per ISO 14731*Project Coordinator for 7 Steps to Welding Excellence Certification to Caterpillar *Establishing WPS, PQR and WPQ for new Projects to different customers like BHEL, L&T, BGR, Caterpillar, VOLVO, Bombardier as per AWS, ASME and ISO Standards *Establishing Quality Procedures, QAP, Weld Sequence Documents, etc.*Responsible for Calibration of Measuring Instruments, Gages, Welding Machines and Ovens.*Trained Internal Auditor for ISO 9001:2015, 14001:2015 and 18001:2008*Inspection of Power Plant Structures, Heavy Machineries components and Railway parts*Inspection & NDT evaluation of Welds- Trained as per ASNT level-II in PT, MT, UT & RT*Selection of Filler metals and Conducting training to Welders*Part of PPAP, APQP, Technical Review and Development Team*Trained in 5S, Continuous Improvement and part of Implementation team*Handling Customer Complaints and making 8D reports

Hosur Area, India

* Learnt different processed involved in Engine R&D from prototype assembly, testing, validation and analysis of results* Learnt different cycles of test for Engine components validation * Exposure to installation of sensors to analyse engine performance and exhaust monitoring* Designed a Multi- purpose motored test rig to validate the Engine Components* Fabrication and Installation of the Test Rig* Analyze the performance and reliability of forged camshaft in the newly installed test rig without firing the engine * Proposing new methods of testing for cost reduction in Engine Testing

Bachelor Of Engineering (B.E.), Mechanical Engineering

Activities and Societies: Shastr 14, IE

Master Of Engineering (M.Eng.), Welding Engineering

Mechanical Engineering, Welding