Samuel Marek Email & Phone Number

Columbus, Oh, Us

Columbus, Oh, Us

Minato-Ku, Tokyo, Jp

Assigned to eDrive & Charger Design Department in Charger Design Group at the Automotive Development Center (ADC) in Raymond, OH-Sub Project leader for business activity to facilitate knowledge and technical information transfer for electrical systems of electric powertrain (charge inlet, high voltage cable, on-board chargers, charge system architecture) from Honda's Global Office (GO) ADC.

Minato-Ku, Tokyo, Jp

Assigned to eDrive & Charger Design Department for eDrive thermal management at the Automotive Development Center (ADC) in Raymond, OH-Facilitate technical information transfer from Honda Global Office (GO) ADC by creating comprehensive guides eDrive related thermal management.-Support GO ADC for thermal management parts design and packaging for 1st generation BEV architecture. -Helped lead kick-off for development support by working at the GO ADC office in Utsunomiya, Japan with my colleagues.

Raymond, Ohio, Us

Raymond, Ohio, Us

Assigned to engine design accessory group at the Automotive Development Center. Responsible parts include frame-side cooling system and accessory belt parts.-Used CATIA V5 to create and modify 3D parts, run FEA analyses, and create and issue drawings for prototype builds and for mass production. -Worked with purchasing group and suppliers to estimate and negotiate part cost-Collaborated across a multidisciplinary team to troubleshoot test problems and develop design solutions.-Created evaluation documents summarizing testing and design validation results and presented these documents at project development events.-Ensured all parts meet established design requirements.-Developed design guides to improve onboarding of new hires for coolant overflow tanks and coolant hoses-Created detailed schedules for radiator development to meet development milestones.-Create and evaluate cooling system strategy based on vehicle development proposals.

Us

Assigned to Interior Group to support daily warranty parts analysis, assist in root cause investigations for discovered failures, and create an actionable plan for an adjustable seat mounting testing fixture• Support daily warranty and parts analysis for seat belts by using critical thinking to determine whether warranty claim parts should be called in for analysis, investigating root cause of failures once the part arrived, and logging all relevant information into warranty database• Supported static initial quality studies for multiple new models• Visited seat supplier and played crucial role in communicating an issue for front seat side cover• Created concept for an adjustable seat mounting testing fixture with up to four degrees of freedom using 80/20 aluminum extrusion and developed actionable plan with cost estimate to implement fixture• Assisted in quality inspection check of Acura NSX seatbelt retractors

Marysville, Oh, Us

Assigned to Division 2 Assembly Frame Body Equipment to analyze new model front and rear glass installation to determine necessary process changes, write process spec for implementation of existing tool, and create concept tooling for radar aiming• Created concept and selected sensor for tool to aim front radar on new model vehicles, modeled tool concept in CATIA V5, and wrote concept spec for tool criteria (2016)• Studied existing tool that measures steering wheel deflection and wrote process spec for tool implementation (2016)• Wrote spec for relocation and addition of vehicle sensor calibration stations on vehicle quality assembly lines (2016)

Marysville, Oh, Us

Assigned to Division 2 Body Equipment Assembly Frame to analyze new model front and rear glass installation for three assembly lines to determine necessary process changes• Used CATIA V5 (3D software) and DELMIA (3D process software) to pull models of the process and car parts‒ Placed parts at designated coordinates using engineering drawings and checked for clearances, dimensions, robot reach, and machine capability ‒ Performed screenshots and placed all changes and non-changes in PowerPoint and transferred to a specification sheet form to be approved

Auburn Hills, Michigan, Us

Analyzed and characterized press curves of the lower rotor on the pinion for GM and Chrysler rack and pinion electric power steering (EPS) • Employed process diagrams to map out the process for lower rotor press• Used Motion Pro software to collect press data including stroke and force• Utilized Nexteer designed warranty test procedure to learn steering gear tear down and identify warranty return root cause• Performed strain tests on printed circuit boards (PCB) with capacitors to determine internal trace break and circuit failure - concluded capacitor failure was not the root cause of warranty issue

Houghton, Mi, Us

Auburn Hills, Michigan, Us

Obtained basic quality training in statistics, Design for Six Sigma, and FAST-X. Worked on several quality projects involving axle bars, stators in electric motors, and steering rack aluminum housings. Built and tested a go kart from spare parts, a battery, and a modified electric motor as a group intern object. Certified FAST-X Apprentice.