Plant Manager - Crystal Lake, Il Facility
Led a fast paced 24/7 operation of an FDA regulated $120 million business unit which manufactures sharps disposal containers in a 400,000 sq. ft. facility, employing 450 salaried and hourly associates. Led the activities of Manufacturing, Engineering, Finance, Logistics, Quality Assurance, and Human Resources to insure that the plant goals of service, quality, safety, and financial performance were achieved. Partnered with corporate Engineering, Marketing, Finance, Logistics and R&D to manage the introduction of new products, equipment and processes. • Developed and implemented a Continuous Improvement initiative of Lean Manufacturing, Six Sigma and Cost Reductions which resulted in $2.4 million in savings in 2006.• Developed and implemented a recovery plan to address and correct serious service issues, reducing backorders from $500,000 to less than $10,000.• Reduced temporary workforce by 50%, while improving morale, safety, and reducing turnover.