Sandeep Venugopalan Email & Phone Number

Bengaluru, Karnataka, India

Led preventive & corrective maintenance of equipment, machinery, rolling mills, furnaces, cut to length, slitting Eot cranes, utilities & pumps, hydraulic and pneumatic systems to ensure smooth workflow• Planned and maintained schedules of various heavy equipment monitored & maintained all parameters as per specifications to reduce defects• Conducted regular audits, identified areas & opportunities, and recommended process modifications• Analyzed each process and machinery involved regarding their specified safety parameters and managed inventory spares and developed vendors for their procurement• Prepared reports for analyzing the various processes, fabricated heavy engineering equipment, and rolls and gearbox for mills and conveyor maintenance• Follow up the spare procurement with purchase team.• Maintaining the all maintenance related data in SAP.• Maintaining and implementing data regarding Asset optimization like HCM, Defect elimination etc..

Korba, Chhattisgarh, India

Planning Execution of Preventive Maintenance of Cast houses, Wire rod mill, utility Hfo yard,Lpg yard, Pump house, EOT Cranes. Reviewing Root cause analysis of failures and recommend change in Designs, Tolerances, Methods.Planning of spare parts requirements raising indents & follow up with purchase and procurement.Reducing the breakdowns by condition monitoring of plant utilities, Cast house, Hydraulic, Pneumatic, Utilities.To analyze day to day breakdown and implementing corrective action in order to make availability of machines .Trouble shooting for the major problems Mechanical,Hydraulic line and Pneumatic .Collecting the data and maintaining in Vsap Audit work at height ,Machine guarding, Making SOP,SMP,JSEA For Saftey maintenance.Also involved with reducing down time, Dead cycle time, Tool life increment by taking various adaptable, efficiency increasing measures. SAP, Collecting the data and maintaining for Saftey auidt, Collecting the data and maintaining for AO Audit like HCM, DEFECT ELIMINATION, Preparation and Maintaining the date in SAP Regarding Root cause analysis,Preventive mainteance,Condition base monitoring,Condition apriasal of equipment,Failure mode analysis of machines, OEE.

Bengaluru, Karnataka, India

Planning Execution of Preventive Maintenance of knitting ,coating,gluing machine and accessories,EOT Cranes,scrubber, utility.Reviewing Root cause analysis of failures and recommend change in Designs, Tolerances, Methods.Planning of spare parts requirements raising indents & follow up with purchase and procurement.Reducing the breakdowns by condition monitoring of plant utilities, knitting,coating,gluing machines.To analyze day to day breakdown and implementing corrective action in order to make availability of machines .Trouble shooting for the major problems in glass grid & mine grid machines.Servicing and repairing of pneumatic valves and F.R.L units.collecting the data and maintaining in Wcm format , making Sop, Ehs & Saftey.Involves maintaining of all mechanical components such as hydraulic cylinders, vane pumps, pneumatic cylinders, gear boxes, & cranes.Also involved with reducing down time, dead cycle time, tool life increment by taking various adaptable, efficiency increasing measures.

Bangalore

Planning Execution of Preventive Maintenance of Rolling mills, Hydraulic press and accessories,EOT Cranes, Separators, Slitters, Roll grinders, Ageing oven and Tension leveler.Reviewing Root cause analysis of failures and recommend change in Designs, Tolerances, Methods.Planning of spare parts requirements raising indents & follow up with purchase and procurement.Reducing the breakdowns by condition monitoring of plant utilities, Rolling mills, Hydraulic press/ Hydraulic parameters.To analyze day to day breakdown and implementing corrective action in order to make availability of mill,Hydraulic Press problem.Trouble shooting for the major problems in Rolling Mills,Slitters,Annealing Furnace,Tll,Cut to Length,Eot Cranes,Hydraulic operated Horizontal Extrusion presses of ranges 2000ust, 1060ust,2200ust capacities.Servicing and repairing of various valves i.e. pressure relief valves, solenoid valves, pilot operated valves, throttle check valves (Double & Single), Flow control valves and catridge valves of various make. (Rexroth, Vickers, Yuken, Polyhydrone).Servicing and repairing of various hydraulic pumps like axial piston pumps, gear pumps and vane pumps.Servicing and repairing of pneumatic valves and F.R.L units.Maintenance of actuators in hydraulic &pneumatic circuitsInvolves maintaining of all mechanical components such as hydraulic cylinders, rams, piston pumps, vane pumps, pneumatic cylinders, gear boxes, hydraulic manifold systems & pressure intensifiers, cranes.Also involved with reducing down time, dead cycle time, tool life increment by taking various adaptable, efficiency increasing measures.Deep diving into O&M playbook, to integrate best industry practises in maintenance engineering, while following the RBM procedures.Updating Maximo, by analysing failures in day-to-day plant activities, performing FMEA and RCA on the various assets of the plant.

Bangalore

As a Project engineer Involved in setting up of state of the art aluminum foils rolls plant as project lead development the plant layout and process flow of the entire plant installation and commissioning of 4I cold rolling mill ( zhoushen - China make ) spidem mill ( Italy make) and 4I foil mills ( achenbach - German make) slitters monitoring each from the foundation stage to their successful production.building and integrating the entire bop for the plant which included pump house set up water and air piping and instrumentation for the entire plant devising a comprehensive fire fighting system with instrumentation and piping design worked as boiler and ageing furnace and their installation. Prepared detailed maintenance program for the maintain ability of the machine.managing critical spares sourced locally and from vendors world wide set up daily cbm based monitoring activities with a team of engineers and technicians.there by reducing breakdowns increasing productivity of the plant.involved extensively with the design teams to decrease turn around time of machines reducing the idle time by executing suitable design changes based on the production requirements.

Bengaluru Area, India

Shift InchargeIn process inspection of helical, spur, bevel & worm gearsGiving setting approvals.Making in process & final inspection report.Checking helix, profile & PCD runout of gears using MAHR & GLEASON gear testing machines.Handling customer complaints inhouse & customer ends.Carrying out FMEA analysis for grinding & Hobbing machines.Responsible for new product development.Attending daily management meetings & giving customer feedback to the management.Continuous customer interaction & discussing for the further improvement of the process

Bachelor Of Technology - Btech, Mechanical Engineering, 1St

Activities and Societies: FOOTBALLBTECH IN MECHANICAL ENGINEERING

Diploma Of Education, Mechanical Engineering, 1St Class

Activities and Societies: playing football badminton