Sandeep Ravi Kumar Email & Phone Number

Glen Rock, New Jersey, United States

United States

- Developed VBA tool for efficient stock replenishment in the distribution center (DC), USA & Canada.- Spearheaded continuous improvement projects worth $400,000 USD with an ROI of 3.5 years.- Redesigned facility layout to establish a streamlined kaizen flow, eliminating bottlenecks.- Improved material handling efficiency by streamlining pick strategy.

United States

- Developed interactive KPI dashboards with excel macros, automated data extractions for dashboards.- Forecasted customer demand based on historical outbound data and assisted with efficient labor planning.- Redesigned facility layout using AutoCAD and established a Kaizen flow achieving improved capacity.- Designed and developed visualizations, reports.

South Plainfield, New Jersey, United States

− Drafted standard operating procedures for manufacturing support systems in accordance with GXP Regulations.− Utilized risk analysis methodology, to identify and eliminate potential failure modes in manufacturing systems.− Extracted datasets using queries, established trends, and reports to analyze validation data.− Trained and assisted with laboratory.

Ames, Iowa, United States

- Trained students on CAD programs for 2D & 3D modeling, measurement tools, and manufacturing equipment/processes.- Trained students on lean initiatives such as Kaizen, 5S, Takt time analysis, QFD, and Poka-Yokes.- Assist students with questions concerning labs to help them fully understand the procedures.- Enforce best practices in the lab to promote.

Ames, Iowa, United States

- Utilized deep UV & IR laser to ablate micro holes/grooves of 20μm resolution on polymers films. - Characterized the laser to obtain smooth features with little to no debris redeposition. - Utilized Minitab control charts to achieve process stability and identify process outliers.- Formulated quantitative models to accurately predict the dimensions of the.

Grundy Center, Iowa

Richelieu Foods at Grundy Center, Iowa, manufacture bottled sauces, salad dressings, and marinades for Walmart, Aldi, Kikkoman, and Hyvee.- Conducted (MOST) cycle time analysis on 40 SKUs in the mixing room and established labor standards & workforce optimization. Utilized cycle time data and simulated production floor to identify speed bottlenecks.

Chennai, Tamil Nadu, India

Phorotech Surfin provides engineering services such as liquid coating, powder coating, and Geomet coating services for Hyundai Motor's car door frame parts and other automotive OEMs. - Created value stream maps for 4 process lines and identified NVA. Headed 4 kaizen events and a six-sigma green belt project to completion and attained a 14% improvement in.

Chennai, Tamil Nadu, India

Tube Products of India, part of the Murugappa Group, is the Tier 1 supplier of cross-car beams and side-impact beams to Hyundai and Tata Motors. They are also the manufacturers of Front Fork tubes for motorbikes (Royal Enfield).- Developed and implemented walk patterns leading to an increase in production of 10 parts per hour. This resulted in a decrease.

Chennai, Tamil Nadu, India

MRV Industries is the Tier-II Supplier of car door frame parts to Hyundai, Toyota, Nissan, & Isuzu.- Reduced mold change over time using SMED and achieved a 15% increase in throughput.- Optimized operation sequence, which reduced the process cycle time and improved OEE by 10%.- Reduced machine downtime by 57% and achieved $233K annual savings through a.

Chennai, Tamil Nadu, India

- Worked on value stream mapping for the car door frames section. - Assisted with data collection and analysis of key performance indicators in the production line.- Trained on manufacturing processes such as sheet metal forming, roll forming, TIG & MIG welding.

Master Of Science - Ms, Industrial Engineering

Bachelor Of Engineering - Be, Mechanical Engineering