Sandip Banerjee Email and Phone Number
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EXPERIENCE SUMMARY : • 31 years of experience in manufacturing, project management, engineering services, program management, supply chain, audits & strategic planning.• Currently Senior Director & working in Dr Reddys in Manufacturing as site head. Previously led Projects & Engineering at Dr Reddys. Working at Dr Reddys since Aug 2006.• Engineering manager in Hindustan Lever / Tata Chemicals from 2002 to 2006.
Dr. Reddy'S Laboratories
View- Website:
- drreddys.com
- Employees:
- 15315
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Senior Director - Site HeadDr. Reddy'S Laboratories Oct 2019 - PresentHyderabad, Telangana, India• Site Head Taking care of site safety in line with the company objective “Safety First”. Ensuring ZERO safety incidents like LTI/MTIs Planning Monthly production targets inline with the business and market needs. Ensuring Production to be in line with the plan. Ensuring to maintain Quality Management System and Compliance in the Site such as Factories Department, State Pollution Control board etc. Ensuring the CAPAs are implemented and monitoring the sustainability of the implementation. Maintaining COPE within limits. Implementing Improvement Ideas. Improving OE by driving projects like MMA/ AWW. Budgeting the plant expenses for next year and managing the plant as per the budget. Setting up the goals to the team and reviewing periodically. Counseling and guiding the team towards the organization priorities. -
Senior DirectorDr. Reddy'S Laboratories Aug 2006 - Oct 2019Hyderabad Area, India• Engineering & Projects- Feasibility analysis & capex approval in line with long term strategy- Building capability of API & Formulation plants to meet business targets- Concept to commissioning of capital projects worth Rs 2000 crs- Capacity creation & expansion of key API intermediates, API & Formulation products- Capacity creation of complex molecules overseas.- Leading & implementing the renewable energy initiative across the organization- Implementing MES across formulation plants.- Building the first MES operated API plant in SEZ in the country- Preparing engineering SOP’s & guidelines- Leading engineering remediation to face audits- Implementing Du Pont initiated contractor safety management- Procurement, preparation of contracts & building strategic partnership.• Launch, site transfer & manufacturing strategy- Creating network strategy to meet compliance, reduce OPEX & improve productivity- Capacity utilization by using idle assets, scaleup, de-bottlenecking & reducing cycle time- Delivery of products as per launch quantity & timelines- Site transfer of products within the organization & to SBPs
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Engineering ManagerHindustan Unilever Ltd & Tata Chemicals Ltd Nov 2002 - Jul 2006Haldia• Projects- Commissioned 10,000 MT ammonia terminal.- Expanded Sulphonation plant capacity to 150 %- Increased capacity of Phosphoric Acid plant - Executed major replacement projects in sulphuric acid & Sodium Tri Poly Phosphate plant e.g boiler, press filter, absorption tower & bagging system.• Condition Based Monitoring- Vibration monitoring & inspection - Downtime analysis- Shutdown planning- Preparing annual budget for capital & repair expenditure• Procurement of Non Production Items- Negotiation of engineering contracts- Controlling engineering stores• Certification for ISO (9001 & 14001) & OSHAS 18001 - Developing systems & processes- Lead auditor- Implementation of SAP (PM & MM)
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Manager MechanicalHaldia Petrochemicals Ltd Nov 1996 - Nov 2002HaldiaLead Engineer & Commissioning manager for 210 KTA polypropylene plant (Spheripol process of Montell, Italy) and 200 KTA polyethylene plant (Mitsui CX process, Japan)Engineering & Procurement• Review of basic engineering documents and summarizing all review comments.• Technical evaluation of offers from internationally reputed LSTK contractors.• Preparing agreed variations and awarding contract • Detail engineering at Daelim’s office in Seoul• Visited Japan for vendor evaluation and equipment selection.• Finalizing the purchase requisition of various mechanical equipment e.g extruders, pump, compressors, pneumatic conveying, refrigeration etc• Preparing daily progress report based on backlog, constraints and look ahead.• Plant acceptance and closing of contract.Construction, commissioning & stabilization• Pre-commissioning / commissioning of plant as per API 700.• Erection, installation, trial run of equipments and packages• Conducting plant safety and technical audits with licensor Montell and carrying out modifications as per recommendations.• Performance testing of stand alone equipments and packages. • Preparing standard maintenance and inspection procedures for various equipments.• Trouble shooting teething problems in equipments and packages including refrigeration, catalyst metering, pneumatic conveying, extruders, pumps and agitators.• Finalizing the requirement of capital, commissioning and operational spare parts• Computerized maintenance management using SAP R/3 Plant Maintenance module.• Corrective repair / overhauling of extruders, pumps, compressors, blowers etc.• Training coordinator for mechanical engineers and technicians.• Preparing predictive and preventive maintenance program.• Vibration analysis using Microlog CMVA 30 and bearing analysis using SPM 2011 .• On-line vibration analysis of compressors using Data Manager 2000 of BNC.
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Senior EngineerIndian Petrochemicals Corportation Ltd Jul 1990 - Oct 1996NagothaneRotating machine engineer at Nagothane• Condition monitoring of recycle compressor and EO compressor.• Maintenance / overhauling and trouble shooting of carbonate and hot water centrifugal pumps.• Maintenance / overhauling of EGT make Frame 6 gas turbines.• Trouble shooting resonance related problems in motors of boiler feed water pumps.• Balancing of rotors using microprocessor based balancing machine.• Commissioning Offsites Battery Limit plant.• Trouble shooting problems related to David Brown make vertical multi-stage product transfer pumps.• Analysis of problems related to Nuovo Pignone make reciprocating refrigeration compressors used for boil off gas.• Condition monitoring of charge gas and refrigeration compressor trains with steam turbine drive.• Monitoring turbine performance of charge gas compressor and complete overhauling of 17 MW steam turbine drive to clean turbine blades from silica deposists.• Trouble shooting teething problems in furnace ID fans, boiler feed water pumps and expander compressors.Utility engineer at Baroda• Maintenance of boilers, turbines, DM plant, instrument & plant air system.• Maintaining daily log book., equipment history and monthly performance reports.• Planning and execution of annual shutdown.• Prepared a feasibility report on converting a two stage refrigeration system into a single stage.
Sandip Banerjee Skills
Sandip Banerjee Education Details
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Mechanical -
NmimsPharma Management
Frequently Asked Questions about Sandip Banerjee
What company does Sandip Banerjee work for?
Sandip Banerjee works for Dr. Reddy's Laboratories
What is Sandip Banerjee's role at the current company?
Sandip Banerjee's current role is Senior Director at Dr Reddy's Laboratories.
What is Sandip Banerjee's email address?
Sandip Banerjee's email address is sa****@****o.co.in
What schools did Sandip Banerjee attend?
Sandip Banerjee attended Indian Institute Of Technology, Kharagpur, Nmims.
What skills is Sandip Banerjee known for?
Sandip Banerjee has skills like Project Management, Project Planning, Program Management, Cross Functional Team Leadership, Change Management.
Who are Sandip Banerjee's colleagues?
Sandip Banerjee's colleagues are Milind Kalaskar, K Sunil Kumar Reddy, Laura Froias, Nandhini Seshadri, Shaik Rahila, Vishwajeet Soni, Ed Conidi.
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