An M.B.A.,B.E.-Mechanical, Sp. Executive MBA, Engineering Graduate, Trained,Qualified, Senior Management Professional with 20+ yrs. Experience Operations Management, Manufacturing of automotive components, Assemblies, NPD, Quality, Projects, Budgeting, OEE - 100% Availability, Plan vs actual, Resources & Procurement, Lean Sigma mfg., Quality flow to customer with good relationship in India and Global -OEM/Tier-1 like TATA,VW, BAJAJ, Maruti Suzuki, Ford, Nissan, JLR, Daimler, Cummins, Garret motion, Helical UK. Professional with strong Negotiator, Supplier Risk management / SCM Manager, Learner. Core expert in Operation, Mfg., People management, Process improvements, Localization, Procurements, Techno-commercials, Quality flow to customer with PPM, Rejection / Rework reduction, Customer relationship as happy customers. Proficient in Project management, Exports, New launch, Products cost reduction, Capex/Opex & Dev cost optimization, Project by agile principles, Cost reduction. Knowledgeable in Single piece flow, Lean production flow, Lean Mfg. Methodology. Successfully implemented set of Goals, Policies and Procedures, launched new projects as per key milestone, Budget vs Actual, proactively supplier release, ISO-TS-16949 Audits. Specially focus on increasing plant Revenue by cost optimization with 300 + team members (Direct + indirect) in cross-functional culture. Professional to be recognized as positive, “Never Give up” attitude, Responsible with Soft skills.
Automobile Component'S Manufacturing
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Deputy General Manager - Operations ManagementAutomobile Component'S Manufacturing Feb 2024 - PresentPuneLeading as HEAD Operation's. Accountable for the achievement of plant goals in terms of quality, cost, assets and delivery based on approved budget, through the coordination of plant activities and optimization of plant efficiency in accordance with company guidelines. Managed principles of safety, security, environmental protection and corporate social responsibility# Operation management -• Managed the production and testing of customer specific products on time with the right quality & cost.• Planning and controlling of costs vs budget.• Planning and controlling of resources (equipment, people, material); reduce production expenses by optimizing material management method and machine maintenance level.• Accountable for productivity/process efficiency and continuous improvement within FF.• Drive ESH activity in workplace following the regulation and safety standard to maintain a safety environment. •Implemented LEAN manufacturing culture to enhance operational efficiency# Standard/ Procedures application -Supports and coach the implementation of the company and the plant standards (e.g. ESD guideline, technical cleanliness, 5S, JIDOKA,)# Manpower and Resource Management -• Monthly and annual headcount forecast.• Monthly FTE management and people skill enhancement by Training and coaching• Leading the area and enhance its development, as well as to ensure results (efficiency, quality); applying human relations processes that drive people performance and planning. Safety & ergonomics management. # Quality Management -•Ensures CAPA and Root cause analysis for any inhouse and customer concerns• To enable and be promoter of the quality culture.• Responsible for maintaining inhouse as well as customer PPM within target.• Supervise, support and control in case of new product launches (launch of new manufacturing lines, Process capabilities, PPAPs, capacity planning) to ensure a safe launch and ramp up (Pre-series/Trial runs/C-Samples)•Ensure Change Management system.
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Assistant General Manager - Operations ManagementHuf Group Jan 2023 - Feb 2024Chakan, Maharashtra, India- Expertise in Operations Management, Strategy Planning, Budget Preparation, Total Quality Management, Inventory Control, Lean Manufacturing, People management, Resources Planning & allocation,Work Safety Management- Proficient in managing Business Excellence activities pertain to TQM, TPM, Operations Management, Excellence in manufacturing via VSM, Zidoka, Kanban, Poke yoke, Integrated material Handling, Advance 5S,Better customer value with Zero Defect, Cost saving in reduction of 4M, QRCI Management, Root cause analysis, Alert System Management, Pad Lock System for the Production Management, - Production Management via Customer Takt method and Rabbit Chase Production method, - Monitoring Production excellence through Labor Efficiency method, Training and Coaching- Process Excellent interpersonal, Analytical, troubleshooting, Team spirit, Leadership, Flexibility for the change with proven ability in establishing Production System & managing resources in contingency- Responsible for the effectively lead, Coach and develop a large team 300+Workforce & 6 Direct reporters team to accomplish operational objectives.- Built team spirit and motivate workmen by personal involvement and by designing and implementing suitable financial incentive schemes.- Coordinate with supporting departments for initiate corrective actions implementation regarding efficient and smooth execution of production process- Responsible for ensure planned KPI’s of efficiency and performance are met or exceeded.- Responsible for the defining the KPI/ Goal setting of the Direct reporters and Monthly KPI status evaluation with team and identify the gap wrt to the set target and provide the coaching for the performance improvement- Daily reviews mechanism with direct reporters regarding production, Quality, Delivery, Safety status wrt targets and analysis of the losses reasons.- Responsible for Monthly Forecasting analysis and resources management as per the Monthly sales indent requirement -
Sr. Manager - Operations ManagementHuf Group Jan 2021 - Dec 2022Chakan, Maharashtra, India -
Manager - Operations ManagementHuf Group Aug 2015 - Dec 2020Chakan, Maharashtra, India -
Dy. Manager- Operations ManagementContinental Aug 2011 - Jul 2015Pune -
Asst Manager - Operations ManagementTata Ficosa Automotive Systems Ltd. Dec 2007 - Aug 2011Pune -
Team Member – Production ManagementNeel Metal Products Ltd., (A Jbm Group Company), Oct 2005 - Nov 2007Rudrapur - Uttranchal
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Graduate Trainee – Production ManagementLumax Automotive Systems Ltd. Pune Sep 2004 - Sep 2005Pune
Sanjay Chavan Education Details
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- Business Administration And Management, -
- Operations Management -
- Operations Management -
- Mechanical Engineering -
- Mechanical Engineering
Frequently Asked Questions about Sanjay Chavan
What company does Sanjay Chavan work for?
Sanjay Chavan works for Automobile Component's Manufacturing
What is Sanjay Chavan's role at the current company?
Sanjay Chavan's current role is HEAD Operations / Manufacturing Management with 20+yrs exp II Visionary & Strategic Leader II Production Management II Quality II People Management & Development II Lean Mfg II Budget & Forecasting II P&L Management.
What schools did Sanjay Chavan attend?
Sanjay Chavan attended Indo-German Training Centre, Asm Group Of Institutes, Symbiosis Institute Of Management Studies, Pimpri Chinchwad Education Trust's. Pimpri Chinchwad College Of Engineering, Govt. Polytechnic College.
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