Sanjay Karthik Email & Phone Number

Pune, Mh, In

Pune, Maharashtra, India

Roles and Tasks undertaken as a Senior Design Engineer.- Structural and hydraulic Calculations as per IS 800 & ISO 3320.- Design and analysis of Loader Crane System Structure as per EN-12999 & IS 4573.- Hydraulic System Design, Integration & Testing as per IS 10585:2002.- FE Analysis of integrated systems - Static & Dynamic as per MIL 810.- System integration of sub-systems for HMV & Recovery Vehicles.Projects, Achievements & Key Highlights:Knuckle Boom Crane - Concept Design accepted for manufacturing to prove in-house capability.- 2.5% Structural weight reduction using Topology re-modelling in FE Analysis.- 1.2% Increase in Hydraulic cylinder efficiency by minimizing impact loads on lifting joints.- 1.5% Reduction in installation envelope by adjusting closed positions of Crane's arms.Awards & Appreciations:- Awarded for “Exceptional Performance in Design Optimization & Virtual Simulation” that led to the project being Technically qualified for the most crucial Government Tender.- Received Appreciation from colleagues and Managing Directors for Off-domain contribution to Concept Design & development that led to the successful completion and closure of the project.

Pune, Maharashtra, India

Roles & Tasks performed until present as a Design Engineer- R&D Design & Manufacturing of Knuckle Boom Cranes for HMV recovery vehicles.- Manufacturing design Fixed Boom Cranes for HMV recovery vehicles and power systems.- Recovery vehicle system design with cranes.- Design of Sheet metal components of Knuckle boom & fixed boom cranes.- Load & Buckling Analysis, DFMEA & manufacturing detailing.- System integration of sub-systems for Army Recovery truck.Projects, Achievements & Key Highlights:Fixed Boom Crane - Concept Design Technically qualified for a Government Tender.- 2% Increase in Structural efficiency & manoeuvrability using High-strength steel.- 3% Increase in Hydraulic cylinder efficiency by optimizing loads at cylinder joints.- 5% Reduction in size by optimizing extendable boom arms.

Chennai, Tamil Nadu, India

Roles & Tasks performed during Internship- Studied various procedures in Vehicle Design.- Design of Rear Cover Upper & Lower Cap - Ram Promaster vehicle.- Design of Rear Cover - Ram Promaster vehicle. - Design of Fuel filler cap - Jeep Compass Indian version.- Design of Front Fascia Bracket - Citroen SUV vehicle. - Design of Side Foot support bar - SUV vehicle.- Studied Procedures for Plastic Injection Molding including drafting, tooling, and mold creation.Achievements gained during the Employment period.- Completed 5+ courses on various procedures in Vehicle Design organized by the Company.- Designed Rear Cover Caps of Industrial van Tail Light - Reduced weight by close to 2%.- Front Fascia Bracket and Side Foot bar - Sped up modelling time by 15% using Design Optimization.- Practiced Injection flow simulation process. Reduced 0.5% material wastage in Partition Draft parts.- Studied Additional Procedures for Plastic Injection Molding including drafting, tooling, etc.- Completed a Design task within 2 weeks during the initial days of industrial training.

Bachelor Of Technology - Btech, Mechanical Engineering

1-12, Science