Sanjay Kasture Email & Phone Number

Aurangabad, Maharashtra, India

 Monitor customer complaints & customer score and initiate the actions to improve customer satisfaction Visit customer periodically/proactively to understand & review the current issues & new quality requirements. (Major Customers: John Deere, Kirloskar Oil Engine, Bharat Forge, Mahindra & Mahindra, MAM, TMA, ZF, Siemens, TVS, EATON, PMP-Italy, Duetz Spain.) Developing and maintaining quality world class system while developing employee efficiencies, Direction for quality in all manufacturing areas. Direction of the relevant quality engineers in areas of responsibility. Direction of the relevant inspectors in areas of responsibility. Playing a role in the plant annual objectives. To present Customer complaint analysis & action plan review at customer end. Prepare Process/IPO Audit plan & conduct audits. Conduct internal audits of IATF 16949, ISO 9001, ISO 14001 & OHSAS 18001 as per plan.  Review inspection status of receiving inspection, in-process inspection & final Inspection. Preparation of monthly report for management review including FPY, CPPM, IPPM, SPPM, COPQ. Encouraging activities for new product development. Development of operators/inspectors through multi skill. Disposal of rejection material (supplier/process) on daily basis. Corrective & preventive actions on failures. Examine the needs for training and provide on the job training to departmental personnel. Simultaneously working towards quality improvement through Kaizen activities. Conducting continuous improvement projects through Six Sigma Projects  Implementation of Poka-Yoke, Kaizens¸ 5'S

Waluj

Aurangabad, Maharashtra, India

 Prepare Process Audit & Conduct process audits. Prepare vendor Audit plan & Conduct vendor audits. Conduct internal audits of ISO 9001, ISO 14001 & OHSAS 18001 as per plan.  Review inspection status of receiving inspection, in-process inspection & final Inspection. Preparation of monthly report for management review including FPY, CPPM, IPPM, SPPM, COPQ. Preparation of quality plans, vendor wise rejection PPM. Lead customer complaints & root cause analysis. Preparation of control plans, PFMEA, Work Instruction and Quality Plan. Arranging, repairing and maintaining inspection instruments & Gauge Plan. Encouraging activities for new product development. Organizing quality circles in department. Development of operator through multi skill. Disposal of rejection material (supplier/process) on daily basis. Corrective & preventive action plan on failures. Examine the needs for training and provide on the job training to departmental personnel. Simultaneously working towards quality improvement through Kaizen activities. Conducting continuous improvement projects through Gemba Kaizen Workshop  Implementation of Poka-Yoke, Kaizens¸ 5'S Conduct SPC study on critical machines. Receive and verify PPAP from Supplier.

Aurangabad, Maharashtra, Aurangabad

• Plan and review of plan v/s actual production of press fabrication, powder coating & Assembly.• Arrangement of transportation vehicles for long route dispatches.• Feedback to customer of dispatch status on daily basis.• Distribution of work load to operators in order to achieve daily production target.• Planning day to day production to achieve maximum production.• Arranging, repairing and maintaining tools.• Utilization of manpower accurately.• Organizing daily work at shop floor.• Ensured proper housekeeping and coordinating with workers.• Simultaneously working towards productivity and quality improvement through Kaizen activities.• Responsible for suggestions to management towards improvements.• Removing useless work.• Preserving discipline according to safety rules.• Implementation of Poka-yoke, Kaizens¸ 5'S.• Organizing quality circles in department.• Development of operator through multi skill.• Conducting continuous improvement projects.• Encouraging activities for new product development.• Examine the needs for training and provide on the job training to departmental personnel.• Preparing management information reports to ensure progress in the department.• Arranging certain training programs to enhance productivity using improvement techniques such as 5'S.

Chittegaon, Tq. Paithan, Dist. Aurangabad

• Preparing and implementing action plans effectively to maximize overall equipment efficiency of cylindrical grinding machine HMT K-130.• Distribution of work load to operators in order to achieve daily production target.• Planning day to day production to achieve maximum production.• Arranging, repairing and maintaining tools for cy. Grinding HMT K-130.• Utilization of manpower accurately.• Troubleshooting and solving technical problems of cy grinding machines.• Analysis of daily & monthly tool consumption and generation of production reports.• Simultaneously working towards productivity and quality improvement through Poka-Yoke & Kaizen activities.• Record preparation of tool history coordinating with purchase, planning, stores, tool room.• Responsible for suggestion and Kaizen activities.• SAP user.• Conducting continuous improvement projects.• Examine the needs for training and provide on the job training to departmental personnel.• Preparing management information reports to ensure progress in the department.• Practice of TPM, JIT, and Single piece flow concept.• Plan Preventive maintenance of cy. Grinding Machine.• MRM Presentation on PQCDSM.• Corrective & preventive action plan on failures.

Deccan Carbon Products Pvt. Ltd. Chittegaon, Tq. Paithan, Dist. Aurangabad

This Unit closed in 2005 & all employees transferred to Aurangabad Electrical Ltd U-III

Bachelor Of Technology - Btech, Mechanical Engineering, A

Hsc, Physics, Mathematics, Biology, Chemistry, A

Ssc, A