Sanjay Kumar Singh Email & Phone Number

Abu Dhabi, Abu Dhabi Emirate, United Arab Emirates

Working for ADNOC Group Company (Al Dhafra Petroleum) as Senior Engineer, Maintenance. Major roles are:-• Single point accountable for Maintenance and Reliability• Working on Honeywell CPAD.• Develop scope for CMMS data buildup, SPIRs, Asset Integrity and Maintenance Manuals at project stage• Review CMMS build, SPIRs and AIMS manuals prepared at project stage for quality and timely completion.• Identify critical spares for procurement, follow up for timely procurement with… Show more Working for ADNOC Group Company (Al Dhafra Petroleum) as Senior Engineer, Maintenance. Major roles are:-• Single point accountable for Maintenance and Reliability• Working on Honeywell CPAD.• Develop scope for CMMS data buildup, SPIRs, Asset Integrity and Maintenance Manuals at project stage• Review CMMS build, SPIRs and AIMS manuals prepared at project stage for quality and timely completion.• Identify critical spares for procurement, follow up for timely procurement with contractor at project stage.• Led the development of Asset Integrity Management System• Review RBI SOW, deliverables received from Contractor• Review RCM Study report, Criticality Assessment report and Asset Data Dossier • Develop Procedure for Asset Criticality Assessment• Focal point for Al Dhafra Petroleum SAP One ERP EAM (Plant Maintenance) implementation. (AS IS Business Process Review, Gap Analysis, To Be Business Process development, Functional design document, UAT, Go Live etc.)• Custodian for CMMS Master Data such as Functional Location Hierarchy, Asset Master, Classifications, Measuring Points, Bill of Material (Spare Parts) PM Plans and Task Lists etc.• Conduct Benchmarking study of Maintenance & Reliability and develop improvement plan• Conduct Maintenance wrench time review and benchmarking with GCs• Analysis the work management • Institutionalize Maintenance & Reliability KPIs• Business Plan / Budget preparation for Operations and Maintenance• Conduct Maintenance Cost variance analysis• Contract Administration• Participate in Asset Integrity and Process Safety Management (AIPS) implementation• Focal point for MOC (Change Management) and DGS (Down Graded Situation) system business Process• Interface with inventory management team and review spare parts criticality, define stock parameters such as min/ max etc. Show less

Abu Dhabi

Work Experience:-Working for M/s HFAK & seconded to ADMA OPCO under RDMT-Reliability and Data Management Section. Major roles are:-• Lead ADMA OPCO Maintenance & Reliability team.• Lead Maximo 7.5 Oil and Gas implementation Project as focal point from Reliability and Data management• Develop business Processes, Procedures and identify Reports in Maximo upgrade project• Engage in Gap Analysis • Job Officer for Review & Development of Maintenance Policy and… Show more Work Experience:-Working for M/s HFAK & seconded to ADMA OPCO under RDMT-Reliability and Data Management Section. Major roles are:-• Lead ADMA OPCO Maintenance & Reliability team.• Lead Maximo 7.5 Oil and Gas implementation Project as focal point from Reliability and Data management• Develop business Processes, Procedures and identify Reports in Maximo upgrade project• Engage in Gap Analysis • Job Officer for Review & Development of Maintenance Policy and Strategy on Total Plant Reliability (TPR) concept, develop Well Head Tower Maintenance Strategy, and Integrated Business Planning• Job officer for review of OMI philosophy for upcoming projects• Develop PMRs, Job Plans and routes for Off shore based Oil and Gas EP facilities• Develop efficient mechanism to access Asset Criticality• Participate in RCM and FMEA workshop• Participate in HAZOP and SIL work shop and review the testing procedure • Develop strategy and roadmap to optimized Maintenance schedule as part of integrated business planning• Review and enhance spare parts identification process for existing and new facilities, fix safety stock, fix Min/Max level, item type, create BOM• Developed reports on Asset BOM status, Spare Parts Stock Availability and Procurement Status• Conduct Reliability Study and RAM Modeling• Conduct RCFA Show less

Abu Dhabi Uae

•To Institute/upgrade the Asset Registration Process, Design of formats/templates, Organization of associated documents like P & IDs, SLDs, D & IDs, Schematics, Datasheets, Inspection Reports, O & M Manuals.•To lead and coordinate with Project Management Team (PMT) to identify requirement for asset related data and documents for projects, ensure that data is compiled and collated in quality and as per ADMA OPCO Integrity & Maint Strategy. •To set up Location hierarchy, Register… Show more •To Institute/upgrade the Asset Registration Process, Design of formats/templates, Organization of associated documents like P & IDs, SLDs, D & IDs, Schematics, Datasheets, Inspection Reports, O & M Manuals.•To lead and coordinate with Project Management Team (PMT) to identify requirement for asset related data and documents for projects, ensure that data is compiled and collated in quality and as per ADMA OPCO Integrity & Maint Strategy. •To set up Location hierarchy, Register Equipment, Set up PM Program/Maintenance Plan, Job Plans/Task Lists and populate BOMs in CMMS system as per ADMA OPCO Maint and Integrity strategy in close coordination with Project Engineering Team.•To coordinate with IT department and providing functional and field level support in developing standard reports like Backlog, PM Forecast, Material Availability Report, Man Hours Utilization, Reliability, Availability & Maintainability Report for Critical Equipment, Stores Service Level, Procurement Status Tracking, BOM Progress, Maint Score Card . •To improve usability of CMMS by imparting training to Maintenance Planners and users.•To review Maint strategy•Review of Maint business process and devise measures for improvement•Set up of various Maintenance and Reliability KPIs by using SQL/ODBC/MS Access/Excel.•Working as a CMMS task force member to resolve post implementation issues.•To attend day to day problems faced by planning engineers in Maximo.•To import data from Maximo to prepare adhoc report on Critical Equipment Spares Stock Status, Procurement Status, failure history, Bad Actor, RCA and backlog.•To extrapolate data from Maximo for RAM Study periodically.•To support Integrity division by institutionalizing RLA tree report as per ADNOC COP.•To carryout Maint Benchmarking on every two years•To develop planning & scheduling procedure•Involved in reviewing Sister Company's Mainte Strategy•Involved in Maint & Spare Part Mgt Process Audit Show less

Worked for M/s Ras Gas as a Reliability Engineer. Main job responsibilities were:-• To carry out criticality analysis of equipment/ location tags as per Exxon Mobile guidelines.• To formulate maintenance strategy for equipment in PESTRA (MS Access Program tailored made by Exxon Mobile) to upload in MERIDIUM Reliability Software.• To carry out Bad Actor Identification and PROACT RCA program.• To retrieve/ upload data from/ in SAP for reliability study.

•Guide Planning Engineers in accessing information from Maximo by writing scripts etc. (where required) for the extrapolation/ input of a wide range of maintenance data, and efficient interface with Oracle stores/ inventory system.•Institutionalization and design of Maintenance KPIs/ Maintenance Score card by using Crystal/Data max-MS Access and Actuate reporting tools. Rolled out of Bad Actor identification, and RCA program.•Generated reports on Backlog WOs, Seven days look ahead… Show more •Guide Planning Engineers in accessing information from Maximo by writing scripts etc. (where required) for the extrapolation/ input of a wide range of maintenance data, and efficient interface with Oracle stores/ inventory system.•Institutionalization and design of Maintenance KPIs/ Maintenance Score card by using Crystal/Data max-MS Access and Actuate reporting tools. Rolled out of Bad Actor identification, and RCA program.•Generated reports on Backlog WOs, Seven days look ahead, Planned Vs Unplanned %WOs, Maintenance Manpower Utilization and man hrs losses against different codes, Overtime, Critical Equipment Downtime, MTBF, MTTR, Critical Equipment Availability, Reliability and Maintainability etc.•Creation of Location Hierarchy, Equipments and BOM in Maximo conforming to P& I Diagram as per Oxy maintenance policy and front end data loading by DATA LOADER for voluminous data.•Develop mechanical, electrical and Instrument Task Lists/Job Plans, Maintenance Plans/Maintenance Strategy/PM's, Set up these PMs in Maximo, Generating WOs through PMs, Updating Equipment Run Hours.•Frequent training on Maximo usage to put quality data for producing reliable report on MTBF, MTTR and Equipment/Process Availability and Reliability•Retrieving data from Maximo and preparing Pareto analysis for RCFA•Prepared Master Annual and 5 years Maintenance Plan•In addition to normal maintenance planning, preparation of MS Project Plans for Major Overhauls/Services like Superior Engines 75000Hrs Overhaul, Turbine 8000Hrs Service etc.•Worked on development of Daily Maintenance Report by using Maximo/Datamax to enrich Maximo database and avoid duplicate reports. Reviewing all the existing reports and future requirements of reports, designing these reports. Tools being used for reports are Actuate/MS Access, Crystal•Designed efficient system for Activity based Opex calculation/ Zero based budgeting Show less

Renukoot, Up,India

Maximo CMMS functional admin, Planning and scheduling of maint activities in Maximo, MS Project for Rolling Mills, Caster, Furnaces, Blowers, Compressors, Nitrogen plant, EOT cranes, Hydraulic and Pneumatic Equipment, Multistage Pumps, Cooling Towers, Heat Exchangers, Conveyors, Gearboxes.Developed Maint Strategy for Rotating and Static Equipment.Tracking of asset performance- Availability, Reliability, Maintainability, LCC.Supervision/ Execution of PM, Overhauling and breakdown… Show more Maximo CMMS functional admin, Planning and scheduling of maint activities in Maximo, MS Project for Rolling Mills, Caster, Furnaces, Blowers, Compressors, Nitrogen plant, EOT cranes, Hydraulic and Pneumatic Equipment, Multistage Pumps, Cooling Towers, Heat Exchangers, Conveyors, Gearboxes.Developed Maint Strategy for Rotating and Static Equipment.Tracking of asset performance- Availability, Reliability, Maintainability, LCC.Supervision/ Execution of PM, Overhauling and breakdown maint of above assetsWorked as core team member for CMMS implementation and module champion for PM module.Mapped "AS IS Maintenance Business Process", drafted "TO BE Maintenance Business Process" on Oracle standard AIM methodology.Imparted training on Maximo CMMS functionality and features to peers, seniors and sub-ordinates.Prepared Job Plans/ task lists, Safety Plans, PMs/Maintenance Plans, Equipment Coding/ Tagging, Item codification.Prepared scripts in data loader for loading Job Plans/task lists, Hazards, failure codes, locations, equipments, items, GL Accounts and loaded these in CMMS.Planning of spares and consumables including Cataloging/ Codification, PR generation, Vendor Development, Value Engineering and Life Value Analysis, Material Inspection, Issue Slip Generation, Stores Consumption Management, Inventory Management, Maintenance Budgeting, Co-ordination with Stores, Purchase, Inspection Cell & Maintenance area.Got cash award and Appreciation letter from Plant Chief for Maintenance Cost Reduction endeavor.Generated various MIS reports consisting of Stores Consumption, Inventory & Variance Analysis with the use of Btrieve systemCondition Monitoring of Bearings, Vibration Measurement and Analysis by using ENTEK IRD-306 machine.Hydraulic Oil contamination testing & monitoring by using UCC CM20 machine.Participation in TPM-WCM, Small Group activities like Autonomous Maintenance, 5S and QC, KAIZEN.Handled projects on RCM, FMEA and LCC. Show less

Master Of Science (M.Sc.), Safety, Risk And Reliability Engineering

MSc safety Risk and Reliability Engineering

Certification, Reliability Centered Maintenance

Various case studies

Cmrp Certification, Maintenance & Reliability

Various studies and passed certification exam

Pmp Certification, Project Management

Various studies and passed PMP exam

Mba, Operations Management

MBA in Operations management

Chartered Engineering, Mechanical Engineering

Passed Section A and B exam of AMIE- Mech Eng

Diploma, Mechanical Engineering

Completed 3 years full time Diploma in Mech Power Plant Eng with Hons