Sanjeev Gaur Email & Phone Number

Pune, Mh, In

Pimpri,Pune,Maharashtra,India

Total 20+ years of working experience in Automobile Industry in the following area Stamping Subject Matter Expert for all new Passenger & Commercial projects. Design / Concept reviews for Studio & Cab during front loading  Stamping manufacturability ownership for In-house and off-loaded Tooling  Tooling Tryout support for all internal and external (Honda/JLR/Ford) projects  Techno commercial & pre-sales activities for external projects Continuous improvement… Show more Total 20+ years of working experience in Automobile Industry in the following area Stamping Subject Matter Expert for all new Passenger & Commercial projects. Design / Concept reviews for Studio & Cab during front loading  Stamping manufacturability ownership for In-house and off-loaded Tooling  Tooling Tryout support for all internal and external (Honda/JLR/Ford) projects  Techno commercial & pre-sales activities for external projects Continuous improvement in stamping processes for cost quality and time.  Implementing innovative tooling processes for stamping of Ultra High Strength Steels and skin panels and with IPR 1 Awarded Tata Motors Innovista award for “Use of Cam Forming as first operation for hat section UHSS parts “ , selected among 1710 entries from entire Tata Motors worldwide operations 2 Engineering Lead for Die layout & Manufacturing issues review with internal and external customers for all A Class Skin panels and Ultra High Strength Steels like DP780/DP980 steels 3 Implemented 4 die operations for Body Side Outer for Nexon & H5X project , first time in Tata Motors4 Selected for Leadership Development program of Tata Technologies ( 1% of work force) for talent pool for senior leadership position5 Part of ImpAct project Team for “Modular BOM “ contributed for concept for Modular Tooling 6 Awarded Black Belt from Forming Technology Incorporation (FTI) Canada for 4D Project (Design, Develop, Document and Deploy) in the 7 weeks residential program in Burlington, Canada 7 Currently leading a team of 25 people along with off-loading of 3000 man-hours/month in the field of Stamping Simultaneous Engineering studies for maturing BIW for new projects 8 Effectively using different blank and die materials for specific part function. Optimize on part/ Die cost with high emphasis on material Yield improvement (>60%) with reduced die operations (<3/part) Show less

Pune Area, India

1. Tryout Part Quality Loop Support for in-house and Vendor Dies, on need basis, during physical validation of dies for Continuous learning and improving through an in-house feedback system.2. Implemented new technologies of Virtual validation of tooling process in Production Engineering to substantially reduce tryout time and improve the product quality through copyright - Digital PIST 3. Implemented new 3 PLY silent material for Oil sump in 5 projects to save on… Show more 1. Tryout Part Quality Loop Support for in-house and Vendor Dies, on need basis, during physical validation of dies for Continuous learning and improving through an in-house feedback system.2. Implemented new technologies of Virtual validation of tooling process in Production Engineering to substantially reduce tryout time and improve the product quality through copyright - Digital PIST 3. Implemented new 3 PLY silent material for Oil sump in 5 projects to save on warranty cost 4. Publications papers in various journals in the field of sheet metal forming with talks given in major institutes and conferences. Have 4 IPRs in the field of stamping engineering 5. Institute Topper with 80% marks in the M. Tech in Production Engineering 6. Integrated Stamping & Crash CAE for more reliability and accurate CAE results for material & Thickness optimization initiatives Show less

Kanpur Area, India

Responsibility included # Progressive Die Design # Plastic Moulds and Die Casting Die Design