Santhosh A S Email & Phone Number

Bengaluru, Karnataka, India

Dubai, United Arab Emirates

Engineering department oversight (Estimation, Shop drawings, Fabrication drawings, Internal material request and CNC machine programming.Formulating production plan and accomplishing daily /monthly targets with man and cost parameters.Auto Cad drawing preparation for Cnc punching.Assessing operator performance using performance matrix.Pre-planning & analysis of materials on the basis of work to avoid wastages and reworks.Material flow management of fire rated steel doors.R&D projects execution for faster rate of door production.Production planning and control.Powder coating plant planning and control.Responsible for downtimes in case of breakdowns to monitor Preventive Maintenance as per schedule.Implementation of preventive and break down maintenance system for mechanical and electrical equipments of the plant.Responsible for reliability improvement of plant machinery.Implementation of energy efficiency improvement project.Improvement in maintenance through innovation and proper method.Look for cost controlled Maintenance and Time valued maintenance.Ensure implementation of all safety rules and regulation of working in the field.Shall be responsible for mechanical and electrical testing of the plant equipments.Preparing & Maintaining ISO 9001:2008 and MIS Documentation and Daily Reports.Maintaining 5S at work area and responsible for safety of man, machine & housekeeping on the shop floor.Understanding of breakdown tool to identify root cause like Why-Why analysis, condition monitoring etc. to improve Machine availability by improving MTBF and reducing MTTR.

Khopoli

Manufacturing of sheet metal product using variety of machines and equipment’s.Developed a strong working knowledge of pumps, blowers, hydraulic systems and pneumatic systems.Coordinated the repair and improvement of all water utilities and related systems including; pumps, RO and ETP (Effluent Treatment Plant) related trouble shooting’s.Continuous implementation of a Preventive maintenance program including the planning and coordination of major schedule maintenance outages.Read and interpret equipment manuals and work orders to perform required maintenance and service.Diagnose cause of malfunctions by sight, sound, or actions of machine.Perform root cause analysis with excellent written and oral communications skills to resolve technical problem in the plant.Supervise contractors used during special circumstances such as shutdowns.Review all maintenance reports and checklist.Submit monthly Key indicators for improvements, working in variety of improvement projects in company.Organize AMC for critical machineries.Documentation:1.PM check list2.Breakdown slip3.History cards4.Service report5.Utility water consumption6.Utility electric consumption Activity:1.Poka-Yoke2.Kaizen3.1S-2S-5S Projects assisted:1.Powder curing oven to conveyor interlocking system.2.Air pressure to conveyor and powder coating interlocking system.3.Pre - treatment tank temperature to conveyor interlocking system.4.Water drying oven to conveyor interlocking system.5.Powder curing oven to conveyor interlocking system.

Mumbai Area, India

Maintenance of CNC milling machines, air compressors. Troubleshoots electronics, software, electrical, pneumatic and mechanical systems Using machine tool manuals, technical documents. To repaired and replace mechanical and electrical parts. Inspected damaged parts and determine the main cause of the problem. Ensure all milling machines are in working condition. Coordinated maintenance activities with maintenance team members. Responsible for maintain critical spare parts list.

Hosur Area, India

Plant capacity: (WTP, MEE, UF & RO), BOILER 300kgs/hr Mechanical Engineer of operation and maintenance of Water treatment plant, multiple effect Evaporator, RO and UF.Monitoring and controlling the process parameters and quality control.Done trouble shooting and repair of equipment used such as electric pumps, pneumatic pumps, and diaphragm valves and hydraulic filter press, etc.Be knowledgeable on preventive and emergency maintenance, including operational shut down requirements and the re-commissioning of Mechanical/Electrical/Electronic and Instrumentation equipment.Having experience in operation, installation and servicing of water/wastewater treatment, water desalination plants and equipment. Developing quality, health & environment management system documentation such as standard operating procedures, work instructions, process flow charts etc.

Post Graduate, Cad

Plastic design using CATIA V5, Automitive Design Using siemens NX, Geometric Dimensioning and Tolerancing, Automotive wiring Harness.

Bachelor Of Engineering - Be, Mechanical Engineering