Santosh Mapari Email & Phone Number

Pune, Maharashtra, India

Pune, Maharashtra, India

Pune, Maharashtra, India

Pune Area, India

Production Assembly/ Process Improvements, Spares Management & Project Management. Currently serving with BHTC., Pune as Factory Manager - Production. Analyzing processes/applications & recommending modification & equipment calibration to enhance operational efficiency; adhering to new process concepts for production optimization, yield improvement and developing guidelines for the sequencing of manufacturing activities. Skilled in undertaking root cause analysis of problems and developing effective counter measures, initiating process improvement ideas generation & implementation.  Adept in managing assembly process as per tact, freezing the BOM for new project Adept in managing manufacturing activities involving resource planning, in-process inspection, team building, design & development and co-ordination with internal departments; foreseeing performance bottlenecks and taking corrective measures to avoid the same. Expertise in handling the tool inventory function, to curtail inventory-holding expenses and adherence to the minimum inventory level to minimize wastage. Deft at development of sourcing strategies for vendor identification & development. Detailed knowledge of enterprise software like SAP, YAZAKI Global Network, MS windows, MS Office, exposure to the ‘quality standards’ as ISO-14001, Q.S-9000 & TS-16949.  Hands on experience in working on various Japanese Concepts like TPS, KANBAN, KAIZEN, 5S, SPC & FMEA.Specialties: Project EngineeringStrategic Planning/Cost ReductionsProcess ImprovementsNew Product Development/ QMS Implementation & Compliance

Production Assembly/ Process Improvements, Spares Management & Project Management. Currently serving with BHTC., Pune as Deputy Manager Production Engineering & Production Management.  Analyzing processes/applications & recommending modification & equipment calibration to enhance operational efficiency; adhering to new process concepts for production optimization, yield improvement and developing guidelines for the sequencing of manufacturing activities. Skilled in undertaking root cause analysis of problems and developing effective counter measures, initiating process improvement ideas generation & implementation.  Adept in managing assembly process as per tact, freezing the BOM for new project Adept in managing manufacturing activities involving resource planning, in-process inspection, team building, design & development and co-ordination with internal departments; foreseeing performance bottlenecks and taking corrective measures to avoid the same. Expertise in handling the tool inventory function, to curtail inventory-holding expenses and adherence to the minimum inventory level to minimize wastage. Deft at development of sourcing strategies for vendor identification & development. Detailed knowledge of enterprise software like SAP, YAZAKI Global Network, MS windows, MS Office, exposure to the ‘quality standards’ as ISO-14001, Q.S-9000 & TS-16949.  Hands on experience in working on various Japanese Concepts like TPS, KANBAN, KAIZEN, 5S, SPC & FMEA.Specialties: Project EngineeringStrategic Planning/Cost ReductionsProcess ImprovementsNew Product Development/ QMS Implementation & Compliance

Ensure the drawings for facility creation -machines, jigs and fixtures. Ensure the achievement of targeted facility creation and smooth productionsation, Establishment ofProcess capability for the Process to achieve targeted quality levels. Ensure the targeted cost. Layout planning. Capacity planning for new models and existing for ramp up. PFMEA, WSS, OPC preparation.

Establishing new assly lines. Process capability study, Time study, Capacity planning for ramp up, Jig/Fixture planning, Procurement, maintenance, storage of Jigs/Fixtures, Layout planning, Facility development, line balancing, Preparing process documents like WSS, OPC, PFMEA, Six sigma projects, Quality circle, Suggestion implementation, TPM educational committee member, Corrective actions on customer complaints in terms of Poka yoke, Continuous improvement, Preventive, Break down maintenance, Predictive maintenance, APQP, PPAP, DOE, VA/VE, PLC, SAP.

Mech.Engg., Mech.Engg.

DME

Ssc

SSC