Santoshkumar M Email & Phone Number

Bengaluru, Karnataka, India

Responsible for plan, organize, co-ordinate and controlling all the activities pertaining to Metrology & New product development activities.Monitoring and controlling calibration of all Gages & Instruments used in CI & FMTPR plant Planning & conducting of measurement system analysis study for all type of gauges & instrumentsAnalysis of defective / suspected parts received for customer complaints/ Filed Failure / Warranty ClaimCheck & reviewing of parts received… Show more Responsible for plan, organize, co-ordinate and controlling all the activities pertaining to Metrology & New product development activities.Monitoring and controlling calibration of all Gages & Instruments used in CI & FMTPR plant Planning & conducting of measurement system analysis study for all type of gauges & instrumentsAnalysis of defective / suspected parts received for customer complaints/ Filed Failure / Warranty ClaimCheck & reviewing of parts received from customer / AE after engine testing Review & sign-off of manufacturing feasibility report (Inspection plans / agreements) for NPD parts.Preparation of PPAP documents & submission to customers.Purchase requisition creation for new gauges’/instruments procurement, repair & service of gauges /instruments across the plant & follow up with suppliers for correction & return. Handling Railways & Defense joint inspection or investigation Interact with German team for special purpose measurement instrument new set-up/upgradation/maintenance.Review of Quality Department specific document & update in QMS share point as & when changes made Show less

Bengaluru, Karnataka, India

Analyzing & resolving internal & final customer complaints with seven QC tools & 8DInternal rejection & rework analysis through DWM practice & actions implementation & sustenance monitoring through kaizens.Responsible for job set-up approval &monitoring process capability study & actions for process variations.Responsible for conducting mistake proofing audit & limit sample validation.Conducting Initial flow control system audits for new product development parts… Show more Analyzing & resolving internal & final customer complaints with seven QC tools & 8DInternal rejection & rework analysis through DWM practice & actions implementation & sustenance monitoring through kaizens.Responsible for job set-up approval &monitoring process capability study & actions for process variations.Responsible for conducting mistake proofing audit & limit sample validation.Conducting Initial flow control system audits for new product development parts & coordination with NPD team handle PPAP documents to manage the customer requirements.Responsible for conducting process audits & product audits, Plan & preparation of layout reportsEnsuring Change management, and abnormality handling system in processResponsible for line wise process NC closure by taking corrective actions with CFT teamPreparation of COQ & COPQ, MIS report & presenting in Plant corporate meeting & in MRM meeting.Team building & impart DOJO training to inspectors Show less

Mysore, Karnataka, India

Analyzing &resolving internal & Customer complaints with seven QC tools & 8DCustomer complaint closure in CCA portal & actions presentation in Weekly Quality flash meetingAnalyzing the monthly PDI rejection data &actions presenting to the QA Head in MIS meeting.New product development & handling PPAP documents manage the customer requirementsLeading the product testing inspection, final inspection, layout inspections & Conducting process, product, dock… Show more Analyzing &resolving internal & Customer complaints with seven QC tools & 8DCustomer complaint closure in CCA portal & actions presentation in Weekly Quality flash meetingAnalyzing the monthly PDI rejection data &actions presenting to the QA Head in MIS meeting.New product development & handling PPAP documents manage the customer requirementsLeading the product testing inspection, final inspection, layout inspections & Conducting process, product, dock auditsAnalysis & actions implementation for Warranty, filed &customer line rejection parts & closer of SAP notification.Safe launch audits for Export, NPD products & presenting in monthly Quality board review meetingConducting Weekly poke yoke audits, fitment & functional check audits & implementation of error proof controls in process. Show less

Mysore, Karnataka, India

Daily rejection analysis & CAPA to reduction of in-house rejection.Responsible for In-house inspection activity & Preparation of Online, patrol and final Inspection activity & reports approval.Analyze daily PDI issues & take improvement actions to prevent recurrence.Responsible for Initiating & closure of internal customer complaint report with CFT team through 8DCustomer complaint closure support activity along with management representative.Responsible… Show more Daily rejection analysis & CAPA to reduction of in-house rejection.Responsible for In-house inspection activity & Preparation of Online, patrol and final Inspection activity & reports approval.Analyze daily PDI issues & take improvement actions to prevent recurrence.Responsible for Initiating & closure of internal customer complaint report with CFT team through 8DCustomer complaint closure support activity along with management representative.Responsible for conducting ZD audit as per plan at process & poke yoke verification audits.Responsible for review & revise the inspection standards & reports.Calibration of gauges & instruments for In-house & OutsourcePlanning & Conducting MSA Studies, Product Audit, Dock audit Show less

Mysore District, Karnataka, India

Calibration of gauges & Instruments.MSA Studies for Gauges & Instruments.Component inspection (All machining components).Doing Gauge/instrument audit in entire plant weekly once entire plant.Attaining the air gauges setting correction, other errors & problem solving at production line