Santu Bhattacherjee , M.Sc, P.Eng Email and Phone Number
Dynamic and results driven Materials Engineer with decade of combined industrial and research experience. Specializing in processing and development of metallic alloys, with focus on ferrous metallurgy, I bring proven track record of applying innovative and cost effetive solutions to complex engineering problems. My passion for research, coupled with a strong focus on achieving tangible results, enables me to efficaciously contribute to diverse industrial sectors.• Materials selection for New Product Development (NPD): Identification of emerging technologies in material development to meet technical and business challenges of new product initiatives, carrying out research initiatives through collaboration with academic partners and 3rd party labs.• Microstructural engineering: Enhancing materials properties through metallurgical processing and heat treatment, by correlating structure property relationships. Knowledgeable about thermo-mechanical processing of alloys (casting, rolling, forging, heat treatment).• Failure analysis: Investigating root causes of material failures, implementing corrective measures to prevent future failures.• Continuous development: Researching alternative alloys, developing existing standard alloys, and designing cost effective alternative through collaboration with internal and external stakeholders.• Material characterization techniques: Utilizing SEM, EDX, X-Ray Diffraction, optical microscopy, metallography etc. for detailed analysis, including tensile testing, Charpy impact testing and hardness testing.• Surface engineering: Familiarity with PVD/CVD techniques, ion nitriding, carburizing, hard facing, induction for wear and corrosion applications.• Corrosion: Familiarity with industrial corrosion testing standards, evaluation of corrosion resistance alloys (CRAs) in acidic, high oxidative environment, stress corrosion, sensitization, etc.; working knowledge of polarization techniques and electrochemical impedance spectroscopy.• Process development: Developing and optimizing metallurgical manufacturing processes, implementing DOE, statistical process control (SPC) and PFMEAs to mitigate risk and improve reliability.• Technical report writing: Communicating findings, proving comprehensive analysis and recommendations for decision-making.• Supplier development: Lead Steel mill, forging and casting vendor assessments.• Project management: Mentoring interns and technicians, overseeing materials engineering projects from inception to; familiarity with Microsoft Project Management tools.
Precision Engineering Solutions, Llc
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Metallurgical ConsultantPrecision Engineering Solutions, Llc Jul 2024 - PresentNew Iberia, Louisiana, Us -
Staff Materials Engineer: Metallurgical Failure Analysis And DevelopmentTigercat Industries 2021 - Jul 2024Brantford, Ontario, Ca• Lead research and development efforts for new materials in the company's portfolio.• Supervise failure analysis projects and write technical reports.• Develop and implement materials characterization methods to improve material properties and performance.• Provide technical support to the company's manufacturing team, design teams, troubleshoot and resolve any issues related to material selection or processing.• Collaborate with cross-functional teams to develop new product concepts, prototype designs, engineering standard development, and product testing.• Conduct supplier development and cost reduction activities by identifying new suppliers, evaluate their capabilities, and ensure materials meet specifications.• Oversee heat treatment process development and metallurgical lab equipment.• Extensive working experience with steel selection for drivetrain components, carburizing and induction hardening grades, steel castings, ductile iron cast components etc.• Manage research projects and supervise a team of technicians and engineering interns.• Provide strategic recommendations for CapEx projects related to heat treatment. -
Materials Engineer- Metallurgy And Failure AnalysisElement Materials Technology 2019 - 2021London, Gb1. Microstructural analysis: Phase characterization for ferrous and non-ferrous alloys; grain size estimation.2. Investigation of material failure: SEM/EDS analysis, Rockwell and Vickers hardness test, optical microscopy and stereo-microscopy to determine the cause of failure.3. Investigation of weld: Measurements of weld parameters, defects and failures.4. Technical report writing on failure investigations.5. Conduct and design test methods as per industry standards determining product suitability in engineering applications.6. Weld analysis7. Corrosion testing of stainless and nickel alloys.8. Risk Assessment: Project and task risk assessment.9.Project Management: Managing medium scale projects, quotation and consultation. -
Research Engineer (Part Time Contract Position)Intlvac Aug 2018 - Feb 2019Fort Collins, Co, Us• Successfully designed sand blowing testing as per MIL-STD810G test for testing thin film coatings on Germanium and Silicon substrate.• Thin Film characterization using Raman Spectroscopy, nano-indentation tester and UV-Vis spectroscopy.• Successfully developed DLC by PECVD to obtain improved hardness and toughness for defense applications.• Technical report writing for grant approval and R&D claims. -
Metallurgist:QualityLinamar Corporation 2018 - 2019Guelph, On, Ca• Optimization of induction heat treatment operations for Ford and GM.• Carburization of gears analyzing the case depth and microstructure.• Determination of defects arising from heat treatment analyzing micro-structure.• Micro-structural and ASTM grain size calculation for fatigue life analysis of shafts.• Micro-hardness, micro-structure analysis and documentation on heat-treatment parts for PPAP analysis. Hands on experience in materials examination for case depth measurements, laser welding checks for ferrous alloys using optical microscopy and metallography macro and micro hardness tester.• Ability to work with standards like ASTM, AWS and familiar with CQI-9 standard (ISO/TS 16949) for heat treatment.• Knowledgeable in trouble shooting systems and calibration task for metallurgy and mechanical labs. • Familiar with KLINGBERG machine for alignment testing; contour tracer and roundness testing for gears. • Millipore contamination testing using JOMESA for parts as per customer requirement. -
MetallurgistMetex Heat Treating Ltd. 2017 - 2018Brampton, Ontario, Ca• Quality/Metallurgical evaluation of the samples for structure, mechanical property and material defect.• Comparing production data, standard requirements and assessing production/heat treatment processes.• Evaluating production problems and working closely with quality manager, quality engineer and plant manager for remediation.• Preparation of samples using cutting and molding tools for hardness and microstructural analysis.• Investigation of surface hardness, core hardness, measurement of case depth and effective case depth as per given standards.• Microstructural analysis through optical microscopic methods evaluating any material or process defect.• Analysis of dew point for heat treatment furnaces and suggesting operators for corrective measures.• System Maintainance and calibration. -
Research AssistantUniversity Of Saskatchewan Sep 2013 - Sep 2016Saskatoon, Sk, Ca(1) Worked in failure analysis of materials, destructive and non-destructive metallurgical testing, metallography, phase-structure relationship in materials. (2)Experienced in Nano-indentation, Brinell Hardness, Rockwell C and scratch test to investigate the material hardness, wear and tribology. Deposition of diamond and diamond like carbon coatings on various metallic and nonmetallic substrates using Microwave plasma, Ion Beam deposition system and sputtering deposition.(3)Characterization techniques analysis: SEM , XPS, NEXAFS, Raman Spectrocopy, XRD, AFM and Surface profilometer for surface engineering analysis, structural analysis, bonding structure in metals and coatings.(4)Knowledge about working with GAMRY software for corrosion data analysis. Working knowledge about Electrochemical Impedance Spectroscopy , potentiodynamic polarization tests, linear polarization. Comprehensive understanding of the corrosion processes in industry and mechanism of various corrosion processes.(5) Synthesis of various hard coatings for wear and corrosion resistance using Ion Beam deposition, Microwave plasma chemical vapor deposition and sputtering techniques.(6) Investing the mechanical properties of coating, bond structure, adhesion to the substrate and mechanism of interfacial failures. -
Graduate StudentUniversity Of Saskatchewan Sep 2013 - Sep 2016Saskatoon, Sk, CaAs a graduate student my responsibilities included managing daily operations of thin film deposition labs and nano-indentation lab. I was also assigned the role of Teaching Assistant where I assisted first year engineering students and third year mechanical engineering students. -
Laboratory Supervisor/ InstructorUniversity Of Saskatchewan Apr 2014 - Dec 2015Saskatoon, Sk, Ca• Supervised research activities conducted in high vacuum deposition laboratory ensuring zero accidents.• Developed material for fractography lab for undergraduate mechanical engineering students and trained students to analyze the test sample under scanning electron microcopy.• Trained new graduate students in handling poisonous gases and operating Ion beam deposition system.• Repaired, maintained and replaced equipment parts for High vacuum coating systems and placed order for new purchases acting as a liaison between manufacturer and university. -
Research AssociateCanadian Light Source Inc. / Centre Canadien De Rayonnement Synchrotron Jan 2015 - Feb 2016Saskatoon, Sk, Ca• Collaborated with CLS research team and successfully analyzed the bonding structure of carbon coatings by X-Ray Absorption Spectroscopy using SGM beamline.• Characterized surface bonding of carbon coatings to investigate the low friction and wear resistant properties by X-ray Photoelectron Spectroscopy using REIXS beamline for industrial applications.• Completed the work safety module and experienced working in high risk and radiation prone areas.• Experienced in controlling the beamline energy for XPS data and analysis of the data further to obtain the surface chemical profiles for coatings. -
Engineering InternCentral Mechanical And Engineering Research Institute, Durgapur Apr 2012 - Aug 2012Durgapur, West Bengal, In(1) Wear control of stainless steel for industrial applications.(2) Analyzed the wear rates under low and high cycle loading and synthesized lubricants effectively reducing the wear.(3)Characterization of the wear by FTIR technique.(4) Designed experimental procedure to check wear and friction of stainless steel under high cycle loading for industry funded project.(5)Optimized conditions by synthesizing lubricants and achieved lower wear and friction reducing it by 30 percent. -
Summer InternIndian Institute Of Technology, Kharagpur May 2011 - Aug 2011Kharagpur, West Bengal, In(1) Investigating the shape memory effects of NiTi and NiTiHf thin films deposited by sputtering techniques.(2) Assisted research project by studying the change in composition, surface morphology and structure of the films when subjected to heat treatment and different deposition technique by techniques like X-Ray diffraction, Field Emission Scanning Electron Microscopy, Differential Scanning Calorimetry, Atomic Force Microscopy.
Santu Bhattacherjee , M.Sc, P.Eng Education Details
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University Of SaskatchewanMaterials Engineering (Dept Of Mechanical Engineering) -
National Institute Of Technology DurgapurMetallurgical And Materials -
Hem Sheela Model School, Durgapur,IndiaEnglish)
Frequently Asked Questions about Santu Bhattacherjee , M.Sc, P.Eng
What company does Santu Bhattacherjee , M.Sc, P.Eng work for?
Santu Bhattacherjee , M.Sc, P.Eng works for Precision Engineering Solutions, Llc
What is Santu Bhattacherjee , M.Sc, P.Eng's role at the current company?
Santu Bhattacherjee , M.Sc, P.Eng's current role is Failure Analysis| Physical/Mechanical Metallurgy| Fractography/Metallography| Corrosion| Alloy selection| Supplier Development| Technical report writing| Product Development| Surface Engineering| Project Management.
What schools did Santu Bhattacherjee , M.Sc, P.Eng attend?
Santu Bhattacherjee , M.Sc, P.Eng attended University Of Saskatchewan, National Institute Of Technology Durgapur, Hem Sheela Model School, Durgapur,india.
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