Saravanaprasad M Email & Phone Number

Mettur, Tamil Nadu, India

Maintenance of utilities in the chloralkali plant, along with a 2 x 130 TPH AFBC boiler, a 2 x 25 MW turbine generator, and its related equipment’s coal, ash handling plants, water treatment plants, cooling towers, and compressors.Planning spares and materials by creating PR in SAP-MM and continuous monitoring to reduce the non-moving inventory cost. Inspection of new spares and clearing GRN in stores.Certification of contractor bills after work completion by raising a service request in SAP.Commitment to safety protocols and regulatory compliance standards in all maintenance activities. Preparing hazard identification, risk assessment, and job safety analysis for all activities.Implementation of maintenance strategies, including FMEA, preventive maintenance plans, predictive maintenance techniques, and reliability-centered maintenance (RCM) approaches, to optimize overall equipment efficiency.Diagnose and troubleshoot mechanical issues with rotary and static equipment, ensuring minimal disruption to plant operations. Identify the root causes of failures and implement effective solutions to minimize downtime.Leading and supervising maintenance teams, issuing work permits with toolbox talks and coordinating activities for timely completion.Equipment installation, commissioning, and upgrades, ensuring timely completion within budget constraints while maintaining quality and safety standards.Proactive approach to continuous improvement initiatives, adopting new technologies, and participating in training and development programs.Familiarity with computerized maintenance management systems for recording maintenance activities, tracking equipment history, scheduling maintenance tasks, and generating reports.

Salem, Tamil Nadu, India

Maintenance of various equipment 2 x 130 TPH AFBC Boilers and 2 x 25 MW Turbine- Generator, Coal handling plant, Ash handling plant, Water treatment plant , Cooling towers, Compressors.

Maintenance of various equipment 2 x 130 TPH AFBC Boilers and 2 x 25 MW Turbine- Generator. Ensure 100 % availability of plant equipment’s & Zero loss time injury regarding safety.Conducting preventive and predictive maintenance.Equipment monitoring, analysis, diagnosis, and repair.

Ariyalur, India

• Maintenance of 3 x 15 MW Power Plant with 3 x 68 TPH AFBC Boiler, 86 Kg/cm2 at 525 Deg C at Chettinad Cement Corporation Limited, Ariyalur, TN • Day to day maintenance of Various Rotating and static Equipment’s like Boiler Feed pumps,CEP Pumps, PA, SA, ID fans, CW Pumps, and Periodic Checking of Equipment’s for avoiding breakdowns and recording vibrations and checking alignments. • Carried out overhauling of 15 MW Impulse reaction turbine, Gearbox and alternator. • Weekly recording of all rotating equipment’s running hours and preparing schedule for Oil, Oil filter, Air filter, Oil separator.• Monthly Carrying out Condition monitoring of Critical Equipment.• Planning and carrying out plant shutdown Activities. • Preparing and issuing Work Permits through SAP Software. • Preparing check lists, SMP, JSA for all Equipment’s. • Maintaining and Recording ISO documents through Integra- Content Management system.• Creating Awareness to Technicians about work safety and weekly conducting technical lectures about maintenance of equipment’s.

India

• Analyzing drawings and materials during erection and preparing protocols.• Managing SCM for the erected parts with the contractors.• Handled IBR formalities for erection of pressure parts.• Fabrication of Ducts and others Materials for boilers columns and supports.• Carried out Erection of Steam drum, Deareator. IBR piping’s like Main Steam line, Feed pump line, PRDS lines. Impulse line Etc. • Checking of welding qualities and carrying out Radiography test and ultrasonic test for IBR Joints.• Erection of Boiler Fans and Feed pumps and checking alignments.• Carried out Hydro tests, slow firing, Alkali Boilout and Steam blow as per standard procedure.• Commissioning of Boilers, ESP, Fans, and Pumps checking out thermal Expansions and Recording Vibration of Equipment’s.• Checking all Equipment’s are Operating and controlled correctly Through DCS• Checking the Three Element Control Valve settings, Trip Logics are correctly working and sequence of Trips and safety interlocks are ensured

Kallakurichi, Tamil Nadu, India

• Operation and maintenance of 25 MW bagasse and coal based cogeneration plant.• Attended Erection of Backpressure turbine to condenser type turbine of 25 MW capacity. • Well knowledge in DCS operation in Honeywell and Supcon.• Preparing Daily power generation, water and fuel consumption and efficiency calculation report.• Carrying out various maintenance activities of Boiler fans, conveyors, feed pumps and periodic checking to avoid breakdowns.• Co-ordinate Erection of 120 TPH Travelling Grate boiler and Turbine of 25 MW in Thirukovilur, Villupuram district.

Bachelor Of Engineering (B.E.), Mechanical, 1St Class

Bachelors Degree in Mechanical with 71 %

12Th, Automobile, 12 Th

Activities and Societies: Studied an industrial vocational group with 1 year implant training.Scored 89 %

10Th, 10 Th

Activities and Societies: Scored 75 %10th Std