Satheeshkumar Kumar Email & Phone Number

Chengalpattu, Tn, In

Describe your position

Digital ManufacturingROLES AND RESPONSIBILITESSupporting for Caterpillar facility in Assembly process planning and validation, Design for Fabrication & new product development.Identifying the path for landing study for critical operations & Creating Animation (Motion file) for the same using Team center Vis-mock, ICIDO & Right hemisphere software’s. Various Tooling Validation and Ergonomic reach ability and accessibility study Using Vis Jack.Validating the Design… Show more Digital ManufacturingROLES AND RESPONSIBILITESSupporting for Caterpillar facility in Assembly process planning and validation, Design for Fabrication & new product development.Identifying the path for landing study for critical operations & Creating Animation (Motion file) for the same using Team center Vis-mock, ICIDO & Right hemisphere software’s. Various Tooling Validation and Ergonomic reach ability and accessibility study Using Vis Jack.Validating the Design in ICIDO Virtual Collaboration lab as real time work-study.Responsible for design and delivery of various processes for heavy vehicle assembly and subsystem.Involves collaborating with engineers at various units of Caterpillar across North America in Benchmarking of processes to achieve various Cost and Manufacturing Targets.To identify process bottlenecks and adding value to the assembly process to improve productivity and quality of the product.Creating MBOM from the EBOM using Team Center- VPPA support.Examining Design for Assembly, serviceability, commonality.Auditing design related issues like safety, clearance, missing of parts, interference etc.,Creation of assembly process work flow, Feasibility study, Ergo study using Team centre (3D tools like Vis jack, animation, alignment, appearance, co-ordination, visual reports).Preparation of work instructions, Manufacturing BOM list, and validation of tooling, fixture and lifting tackles etc., Show less

Assembly line - Differential unitROLES AND RESPONSIBILITESResponsible for Production Planning & control of different models of Differential Units for daily requirement.Knowledge of standard improvement quality tools such as FMEA, 7QC tools, 3C.Responsible for Preparation of FMEA WIS (Work instruction sheet).Preparation of differential operation standards, control plans, line & standard room check sheets.Planning & scheduling of parts and processes to… Show more Assembly line - Differential unitROLES AND RESPONSIBILITESResponsible for Production Planning & control of different models of Differential Units for daily requirement.Knowledge of standard improvement quality tools such as FMEA, 7QC tools, 3C.Responsible for Preparation of FMEA WIS (Work instruction sheet).Preparation of differential operation standards, control plans, line & standard room check sheets.Planning & scheduling of parts and processes to achieve maximum productivity.Conducting continuous improvement techniques like KAIZEN, POKA YOKE & development activities on assembly line.Responsible for production, process improvement, process & production planning, manpower handling, tooling’s for new project and smooth working of the line. Involve with “TPM” team for achieving 90 % OEE, Zero Break Down, Zero Accident, Zero defects.Analysis through Daily Work Management & achieving targets of Production, quality and despatch.Maintain high level of “5S” and safe working practice on shop floor.Developing and setting / manufacturing facilities for new products / capacity increase.Ensuring the line balancing for mixed model run to achieve maximum production.Responsible for inventory control & daily non conformance analysis.Responsible for the better flow of material without having any stoppages in production.Improving productivity in the assembly process to reduce the operating cost of the process by Eliminating NVA activities.ACHIEVEMENTSModified the sub assembly fixture of hub and eliminated the wrong selection of Shim in the hub.Increased in Productivity by 20 % in assembly line by improving stage inspection for differential sub assemblies.Successful implementation of Low Cost Pull type Conveyor system.Implementation of rear axle subassembly trolley which reduces total work content of 9 minutes Show less

in assembly line department, in the manufacturing of Speed reduction gear boxes. Carried out the receiving sub assembly parts for all models of Gear boxes. Conducted Non-Destructive test for all the model of incoming forged gear blanks.Analyzed and resolved the root cause of the defects in gear blanks.Co-ordination with spare parts division.Monthly rejection monitoring and records preparation.Responsible for inventory control & daily non conformance… Show more in assembly line department, in the manufacturing of Speed reduction gear boxes. Carried out the receiving sub assembly parts for all models of Gear boxes. Conducted Non-Destructive test for all the model of incoming forged gear blanks.Analyzed and resolved the root cause of the defects in gear blanks.Co-ordination with spare parts division.Monthly rejection monitoring and records preparation.Responsible for inventory control & daily non conformance analysis.Responsible for maintaining 5’S in quality department. Show less

Bachelor Of Engineering, Production Engg

Diploma, Production Engineering