Sathish Kumar Email & Phone Number

Chennai Area, India

Chennai Area, India

Roles & Responsibilities: Providing Valuable guidance to Team Members towards Breakdown reduction.  Maintenance of critical spares and procurement Carry out PM, TBM and CBM in all machines. Continuous improvement activities Why - why analysis and 4M methodology for repeated breakdown (TPM) Proper planning and implementation of Preventive maintenance of machineries under ISO/TS 16949, ISO14001,OHSAS Calibration of Air Pressure and vacuum Pressure gauges in Test rigs. Maintenance and troubleshooting of VMC,HMC,CNC and SPM machines Responsible For Our Whole Plant Oil Stores. Calibration Of air pressure Transducers. Implementation of R&M Cost saving projects.Technical Expertise’s: Auto CAD 2000 PRO-E (Wild Fire 2.0) UNIGRAPHICS NX2. Hydraulics & Pneumatics SAP END USER (PM MODULE)Additional Skills: Eliminating the break downs By using why why analysis (TPM standard) Retrofitting Of Machines and Testing Rigs. Good Knowledge in Pneumatic and Hydraulic Circuits. Introducing Poke Yoke for Customer Complaint Problems Creating Visual Control Systems For easy identification To Reduce MTTR And Increasing MTBF. For All machineries And Spares

Chennai Area, India

Cost Saving Projects: Combined Hydraulic Power Pack In VMC , Grinding And Lathe(AMS, Takisawa ,Ace, Parishudth Machineries VMC (Feeler Make) Machine Indexing Roller Design Changed. Drill and tap SPM machine Gear Box modified To Avoiding Frequent gear Broken Issues. No Tool In spindle, Alarm Generated Circuit provided In Dhalih Make VMC machines ATC Tool Pocket Cleaning System Provided In All AMS VMC Machines. FN2EV Make Milling Machines mechanical Gear Box drive Changed to Belt drive. All coolant hoses standardized into piping in throughout vdc machineries. Air discharge timing Reduced in Governor Valve performance testing rigs.Customer complaint elimination Projects: No Air in delivery Complaint eliminated In following valvesQuick Relief Valve, Dual Brake valve, inversion Relay Valve, Relay emergency valve.Condenser oil Separator, graduation hand control valve. Non Return Valve leak detection In R6 Relay Valve (pneumatic circuit modified Pneumatic vibrator provided in Air Dryer desiccant instead of DC Motor. Deign Changed in System make Drilling Machine Gear box. Pneumatic interlock systems in All assembly final leak testing’s.Up gradation of Machineries and testing Rigs: TC -15 C Takisawa lathe machine axis slides Morei seiki lathe machine  Governor valve performance testing rigs  Trailer control valve testing rig (fully pneumatic) Air dryer Leak testing Rigs (fully pneumatic) Governor valve Manual testing rigs (fully pneumatic) TC -10 C Takisawa Lathe and Syatec Make Drill and Tap SPM