- Defining and set up of KPI’s for Mills and Kiln system- Define and set up Mills and Kiln process inspection- Root cause analysis of the process breakdowns- Implementation of Corrective Actions- Focus into future technologies for sustainable performance

CEMENT PROCESS ENGINEERING AND OPTIMIZATION Process EngineeringMajor Job responsibilities include:Waste Heat Recovery System for Cement PlantPreparation of PFD (Process Flow Diagrams) and PID (Process-Instrumentation Diagram). Mass balance and Heat Balance calculationsSizing of various equipmentsBID (Block Interlocking Diagrams) formulation and review.Technical Feasibility Studies for Cement Plants. Review of equipment process GA drawings. Technical negotiation/clarification for any deviation from tender/Scope of supply and Negotiate with suppliers.Prepare final technical recommendation report (Technical rating of different suppliers) prior to commercial negotiation and assist the client in selecting supplier.Cement Process Review EngineeringChecking, Approving and Executing the Heat & Mass balance received from supplier.Coordinating with instrumentation department for incorporating all the instruments details through P & I diagrams (Process & Instrumentation diagrams).Review of technical specifications of the auxiliary equipments of cement manufacturing such as Kiln burner, pollution control equipment , Process Fans, etc.PROJECT MANAGEMENTCoordinating within project team for delivering timely output to client by constant communication with the suppliers.

Major Responsibilities: -Installation and troubleshooting of Automation software (Fuzzy Logic) at project site of My Home Cement

Process at ACC-HOLCIM, Chaibasa Cement Work. Performed various additional roles such as PMA (Project Management Approach) facilitator and team leader of various activities in TPM (Total Productive Maintenance) under different pillars.Major Responsibilities: -Complete monitoring of the operations of 1.2MTPA clinkering unit, Grinding sections such as Vertical Roller mills (Pfieffer, Germany -VRM) and wide spectrum of equipments and components under the direction of Production Manager.Main Tasks:Gas and Material balancing, Heat balance measurements and calculations. Fan flow measurements, Pressure drop calculations in ducts and cyclones. Preparation of flow diagrams and P & I diagrams for raw mill grinding and froth - floatation process flow.Additional Responsibilities (Ability to manage multiple tasks simultaneously): -Team leader of various activities in TPM (Total Productive Maintenance).Manpower allocation and material management of necessary spares to meet the production targets of the cement plant.