Saurabh Borse Email & Phone Number

Aachen, Nrw, De

Aachen, Nrw, De

Aachen, North Rhine-Westphalia, Germany

Aachen, North Rhine-Westphalia, Germany

Field: Computer vision Project: Precision robotic manipulation using computer vision- Determining the 6D pose of an object using stereo camera setup and trajectory planning with a moveit2 interface for precise manipulation of the object. Field: RoboticsProject: Implementation of Controls for Industrial Robots Yaskawa MotomanMH180/MH12- Trajectory planning and execution using the Moveit2 interface- Implementing different planner plugins(Stomp/ Chomp and Pilz-Industrail) to achieve desired trajectory- Precise manipulation of end effector using servo controlhttps://github.com/borsesaurabh2022/yaskawa_mh180_ros2_control.gitField: Simulation and Navigation stack Project: Development of Simulation and Navigation stack for omnidirectional robot- Development of Webots simulation to replicate production/ logistics environment- Ros2 interface for IMU, LiDAR, and IR sensors and sensor fusion using Kalman filter for robust and precise odometry- Deploy Navigation (Nav2) stack for autonomous navigation - Develop custom recovery behavior for robust recoveries https://github.com/carologistics/rcll_simulation_webotshttps://github.com/robocup-logistics/ros2-robotino/https://github.com/carologistics/robotino_navigationField: MEMSProject: Design of 1-D electromagnetic Optical scanner with MEMS micromirror for application of LiDAR system- Published research and the documentation of the project can be referred from https://github.com/borsesaurabh2022/MEMS_LiDAR_sensorField: System Engineering Project: Development of an embedded system for industrial joystick demonstration- Development of Embedded systems to demonstrate the IF-CR1301 industrial joystick's functionality, and modes of operation: Default, Change Color, & Automatic Illumination. utilizing the SAE J1939 CAN communication protocol. Our development approach adheres to the systematic process outlined by system engineering.https://github.com/borsesaurabh2022/SysEngg_test-setup_ifm-JoystickCR1301

Pune, Maharashtra, India

Pune, Maharashtra, India

Mar. 2019 – July 2021Project: Development of transaxle assembly line for SUV • A comprehensive product review focusing on manufacturability using GD&T. • Process planning for shaft assemblies, differential assembly, and transaxle housings. • Development of pressing operation stations with advanced servo presses, refining precision through load vs. displacement analysis. • Development of Robot-operated gauging and sealant application stations • Six Sigma trials to select vision and laser sensors for Poka-Yoke applications • Led the development of a PFMEA and control plan, constantly improving the manufacturing process. March. 2018 – Feb 2019Project: Design and development of Special purpose equipment – ‘To measure the length of completely assembled vehicle with +/- 0.5mm accuracy’• Concept benchmarking – (Vision system, 2D scanning, Laser sensors, etc.)• Vehicle dimension study to understand manufacturing stack-up tolerances and variables • Design of mechanical sensing units with servo drives • Development of control architecture of the equipment • The patent application – Accepted by M&M innovation management team for further processing Dec. 2017 - March. 2018Project: Development of AGV (Automated Guided Vehicle) for an Engine decking operation• Feature planning for localization of AGV and mapping• Control architecture of AGV, charging system, and integration with the server for traceability• Testing of AGV in the field and improvement for process/ performance enhancement

Pune, Maharashtra

Dec. 2016- Aug. 2017Project: Development of front and rear axle assembly line for SUV• A comprehensive product review focusing on manufacturability using GD&T. • Simulated the product assembly process using the CAD interface • Process planning for both front and rear axle assembly, optimizing efficiency and precision. • Establishment of a robust gauging process, a cornerstone of quality control and assurance. • Selection of DC, pneumatic, and torque wrenches, tailored precisely to meet the unique requirements of the process and the product. • Integration tools with the server to ensure torque traceabilityAug 2016- Dec. 2016Project: Design and development of customized Refrigeration unit for the storage of NVH absorbing pads- for MPV vehicle • Development of machine unit • Development of control architecture of the equipment- PLC control

Pune, Maharashtra

Project: Design and development of steering system for formulae student vehicleIn this comprehensive steering system project, we begin by defining the wheel turning angles through scaled geometry and creating multiple CAD layouts to simulate the vehicle's turning radius. Dynamic calculations assess key events like anti-dive, anti-squat, and turning dynamics. We employ LOTUS software to simulate steering and suspension geometry, enabling us to fine-tune Ackerman percentage and dynamic behavior. The design process includes the preparation of CAD drawings for uprights and steering gear assembly, followed by FEA simulations using HYPERMESH. Materials are carefully chosen for steering gear and uprights, and the components are manufactured. The project culminates in rigorous testing and validation of the steering geometry on the actual vehicle to ensure optimal performance and safety.Project: Design and development of Chassis for ATV (All-Terrain Vehicle) In the chassis design phase, we begin by rendering the primary design to establish space requirements for critical subsystems like the engine, transmission, steering, suspension, and driver ergonomics. This is followed by the preparation of CAD drawings for the initial chassis design. We continuously refine the structural design based on valuable inputs from subsystem teams such as suspension, engine, and transaxle, focusing on enhancing mounting design and overall rigidity. Rigorous FEA (Finite Element Analysis) is performed, including front-impact, side-impact, rollover, and modal analyses to ensure structural integrity and safety. A DFMEA is conducted to identify and address potential failure modes, ensuring a robust design. Additionally, we prepare fixtures and jigs for chassis manufacturing, streamlining the production process.

Master Of Science - Ms, Robotics

Grade: 1.4 Thesis Title: Multi-Agent Path Finding(MAPF) for Robots in Industrial Environments Using Collision-Based Search and ROS2 - Set.

Bachelor Of Engineering - Be, Mechanical Engineering, 8.9 /10 ( Academic Rank : 3)

Course Work: - Theory of Machines - Dynamics of machinery - Mechatronics and Robotics - Applied thermodynamics - Strength of Materials.