Sayed Imran Ali Email & Phone Number

Jubail

A strategic professional with 17 years of rich experience in Quality Management and Inspection of Static Equipment /Steam Methane Reformer /API Tank/Welding/Piping.

Package : Mixed Feed Cracker (MFC)Duties and Responsibilities:Reviewed and Approval of contractors Qc Documents like Inspection and Test Plan(ITP)/Welding Procedure Specification (WPS) and Method of Statement .Material Inspection like Plates ,Pipes, Valves,Flanges ,Steel structure and Gaskets as per Material test certificate and project specifications.Recruitment of welders & Development of skills of welders .Stage Wise Fit up and Welding Inspections.Inspection for electrodes with their Test CCs, Baking and Approval of Electrodes.Coordinating with NDT related activities.Witnessing of Mechanical testing at Laboratory.Witness of Pressure testing of Valves as per API 598/ANSI FCI 70-2.Line checking and Piping’s Loops/Test Package Review/ Approvals Etc.Focus assessment on various issued like microbiological induced corrosion(MIC).Reviewing Mechanical completion Dossier.Verifying calibration of PSVs.Witnessing Hydotesting,Pneumatic testing,Airblowing and leak testing.Verifying Lay-up as per approved Project specification

Approving of quality documents like Quality Assurance Plan (QAP), Inspection and Test Plan (ITP) / Welding Procedure Specification (WPS)/Contractor Procedure /Method of statement.Approving Contractor and subcontractor QC Personnel by conducting interview. Witnessing welder test as per ASME Sec IX.Inspection of shop and site fabrication of piping spools and supports as per drawing and WPS.Inspection on Heat treatment activities PWHT, Pre heating etc, witnessing Hardness test, Positive Material Identification (PMI) verifying the alloy element with alloy analyzer.Material Inspection like Plate ,Pipe, Valve,Flanges and Gasket.Prepare the punch list for each pressure test package .Identification of Non conformities and coordination in resolving NCRs.Witness of pressure test(Hydro and pneumatic).Reviews & verifies Welding inspection & NDT reports (MPT, RT & PT) on all welding joints prior to finalization & acceptance of its certificates.

Project: ONGN India(ICP-R Project); Going vendor end for the inspection of plates, rolls, reducers, flanges, nozzles, pipes, structural (P/F &Gratings)Participate in vendor assessment, vendor evaluation.Ensuring that all the material are as per PO or technical data sheet or QAP/ITPVerification of the material TEST CertificatesDimensional Inspection of the material as per approved drawings.Witness of Tensile test,bend test,impact test,hardness test,Inter granular test (IGC).CONSTRUCTION SITE ACTIVITYMaintaining Required Documentation Fit-up,Weld Visual Report,Test reports.Inspection of Painting activity from surface preparation to final coat.Coordination with Production and Quality Control Departments on Production Planning and Quality issues.Prepare WPS/PQR for various materials like carbon steel,stainless steel and other materials.Refer the Client standard and international standard like ASME B31.3 and ASME Sec IX.Witnessing DPT,MPT & UT examinations. Shop fabrication of Carbon steel and stainless steel piping for the entire project. Fit up inspection, control of welders and visual inspectionIssue punch list on lines that requires so, monitor and supervise reinstatementPreparation of hydro test packagesPreparation of inspection report and work completion report for client submittalDocumentation and recording of all testing activities, daily welding reports.Prepare and submit inspection reports of fit-ups, dimensional, visual, material summary for proper document and approval.Prepare inspection request prior to accept the construction piping / welding work, pressure testing and releasing of fabricated pipelines in order to prepare certification for the completed items.Witnessing Hydro test activity and Preparation of hydro test packages and punch listing.Documentation and coordinate to contractor inspectors for preliminary and final Inspection, final box-up

SAUDI ARABIA) through Eram Project : Saudi ARAMCO Yanbu Refinery; Follow up with subcontractors for stage wise inspection like fit ups, weld visual and verification test certificate.Shut down activity in yanbu refinery.Preparing, Monitoring, Updating, Revising & Implementing the ITPs as per Project specifications , International Codes; StandardEnsuring that all procedures are approved prior to starting the work ; followed up throughout the Project.Interpretation of construction drawings, scope of works, established standards and specifications applicable to the projects.Ensuring that equipment/materials received are in accordance with the quantity & quality. Refer the client standard and international standard like ASME B 31.3,ASME Sec IX etc.Responsible for routine piping inspection activities for ongoing plant expansionPre-commissioning activities.Issued punch lists online that requires so monitor and review, verify and check operators punch items prior to handling over of the systems.Check, Verify and review installation of gaskets supports, check valves internals flow orifice strainers instruments and control valves prior to line re-installment as per the latest drawings for constructionPrepare, manage and attend the procedure of leak test for equipments and piping system and drying for all the systemsVisual inspection of materials prior to useInspection of daily fit up weld visual inspection and preparation of documentPreparation of hydro test packagesConducting an inspection for hydro test/ leak out along with the client representative Inspection of coating and painting activities preparation of documentsPreparation of report for client submittal

Inspection of Laying the Natural Gas Pipeline.Following the API 1104 cross country pipeline.Interpretation of Radiography film.Witness of Holiday testing.Proper Execution of work with Safety precaution to achieve the target.The overall responsibility of welding and NDT related areas.Prepare inspection request prior to accept the piping / welding work, pressure testing and releasing of fabricated pipelines in order to prepare certification for the completed itemsCo ordination with construction team for re instatement activities.Witnessing Pressure test activities.Visual inspection of materials prior to use.