Scott Sullivan Email and Phone Number
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Profile: Experienced mechanical engineer with hands-on industry experience in vehicle climate control, powertrain cooling and thermal systems development, including a Masters Degree in Manufacturing and a DFSS Black Belt certification. Natural problem-solver with keen intuition and proven skill to rapidly resolve complex system issues at all stages of the production cycle, including: design, release, development, validation, and manufacturing. Skills: - Powertrain Cooling Fan and Aero Shutter Calibrations- Powertrain Cooling Thermal Performance & Validation- HVAC & Powertrain Cooling Validation- Hybrid and Range Extending Battery Development- Experience in Manufacturing Environments, including Quality & Reliability
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Test Engineer IiElgin Sweeper Jul 2019 - PresentElgin, Il, UsSupport full vehicle as well as component testing. Troubleshoot hardware and software issues. Data collection and analysis via Dewesoft and nCode, including fatigue analysis. Hands-on experience with diesel and CNG engines, Allison transmissions, J1939 data collection, hydraulic systems, and sound and vibration testing.
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Performance Engineer - Powertrain CoolingGeneral Motors Oct 2016 - May 2019Detroit, Michigan, Us- Responsible for managing the overall fidelity and timing of test vehicles, including: hardware, instrumentation, software and calibration updates, and balancing shared usage with other teams- Develop and validate powertrain cooling hardware including cooling fans and aero shutters- Release cooling fan and active aero shutter calibrations into AVL CRETA in support of program milestones- Trip captain for hot weather development test trips spanning multiple vehicle programs- Validate high-security vehicles at the Climatic Wind Tunnel, the DPG, and via hot weather testing -
System Engineer – Advanced Thermal ManagementGeneral Motors Feb 2015 - Oct 2016Detroit, Michigan, Us- Documented vehicle level requirements between Powertrain & Vehicle Engineering via Interface Control Documents, 2-Way Deliverables, Sub-System Technical Specifications, and System DFMEA- Supported an Advanced Technical Work project in Active Thermal Management through mule vehicle testing in the Climatic Wind Tunnel- Documented and resolved any hardware, software, and calibration issues found during testing
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Development Engineer - Global Battery SystemsGeneral Motors Jan 2013 - Jan 2015Detroit, Michigan, Us- Performed development testing of hybrid and range extending battery sections and modules- Completed battery pack tear-down analysis (High Voltage Level 2 Certified)- Specialized in improving coolant system sealing using DFSS methodology
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Hvac / Powertrain Cooling Validation EngineerGeneral Motors May 2011 - Jan 2013Detroit, Michigan, Us- Programs validated include: Performance cars- Created vehicle validation plans and tracked performance to GM and Federal (MVSS) requirements- Improved product quality by using DRBFM / DRBTR throughout the vehicle development process- Generated component level test requirements (ADVP&R) and tracked supplier performance- Documented vehicle and part issues in PRTS, a 5-phase closed-loop tracking system- Ensured that cost reductions met all component and vehicle level requirements- Analyzed vehicle tear-downs for buds of problems post-durability testing - Special testing expertise included: sealing, splash, debris ingestion, and universal water booth
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Design Release Engineer - Rechargeable Energy Storage Systems CoolingGeneral Motors Aug 2008 - May 2011Detroit, Michigan, Us- Designed and released Rechargeable Energy Storage System (hybrid) Cooling Components- Supported build events and development activities with analysis and hardware- Created Engineering Work Orders (EWO) and supported cross-functional meetings as required- Managed design activities on hoses, pumps, valves, coolant reservoirs, and brackets
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Development Engineer - ThermalGeneral Motors Dec 2007 - Aug 2008Detroit, Michigan, Us- Performed thermal testing on a diesel vehicle that included exhaust gas after-treatment (DOC / DPF)- Instrumented and tested full vehicles in the Wind Tunnel, at the DPG, and at remote test locations- Worked with engineers from diverse teams on countermeasures and innovative thermal solutions
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Validation Engineer - Hvac / Powertrain CoolingGeneral Motors Oct 2003 - Dec 2007Detroit, Michigan, Us- Programs validated include: luxury vehicles and full size trucks- Created vehicle validation plans and tracked performance to GM and Federal (MVSS) requirements- Improved product quality by using DRBFM / DRBTR throughout the vehicle development process- Generated component level test requirements (ADVP&R) and tracked supplier performance- Documented vehicle and part issues in PRTS, a 5-phase closed-loop tracking system- Ensured that cost reductions met all component and vehicle level requirements- Analyzed vehicle tear-downs for buds of problems post-durability testing - Special testing expertise included: sealing, splash, debris ingestion, and universal water booth
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Simulation Engineer - Global Assembly Engineering Workcell VisualizationGeneral Motors Aug 2001 - Oct 2003Detroit, Michigan, Us- Identified product and manufacturing issues in virtual “math data,” before physical parts existed- Interfaced with the Manufacturing and Product community across multiple vehicle partitions- Worked to improve component load paths, operator hand and tool access, and ergonomics
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Engineer In TrainingGeneral Motors Feb 2000 - Aug 2001Detroit, Michigan, Us- Vehicle Ride Group: Tuned damper characteristics using an MTS shock press for a ride study - Chassis Structures – FEA: Performed Finite Element and Normal Modes Analysis- Quality Engineering – Fairfax Assembly: Improved vehicle quality using Shainin Red-X methodology- Reliability – Detroit Hamtramck: Improved supplier quality in a manufacturing environment
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General Mechanic- Small Engine RepairAbe Supply Aug 1997 - Oct 1999- Repair and maintenance technician for 2-cycle and 4-cycle engines- Knowledgeable in general engine theory including carburetion and fuel injection- Skilled in diagnostics, repair, and maintenance of lawn and home care equipment- Serviced many different brands of lawn tractors, mowers, snowblowers, tillers, chainsaws, and small engines- Other experience included repair and field testing of motorcycles, snowmobiles, ATV’s, and outboard engines
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Intern - Hydraulic Valve TestCase Corporation May 1998 - Aug 1998- Performed hydraulic instrumentation testing: setup, transducer calibration, and test equipment operation- Collaborated with suppliers on test procedures- Researched, collected, converted, formatted, and interpreted data for new product designs- Completed all documentation, including test results and recommendations
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Intern - Data Acquisition And AnalysiCase Corporation May 1997 - Aug 1997- Set up, troubleshot, and ran test equipment on products utilizing dataloggers- Collected, formatted, and analyzed data returning from field tests- Utilized numerous software packages to maximize efficiency- Created a variety of test wiring harnesses using Amphenol connectors
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Technical TraineeIllinois Department Of Transportation (Idot) Jun 1996 - Aug 1996- Surveyed roadway improvements- Updated data for graphical records - Recorded and updated contractor deliveries
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Technical CoordinatorUno-Ven Refinery Jun 1995 - Sep 1995- Researched original pipeline design using blueprints- Compared design limits to actual operating temperatures using computer database
Scott Sullivan Education Details
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University Of MichiganGlobal Automotive And Manufacturing Engineering -
Michigan Technological University
Frequently Asked Questions about Scott Sullivan
What company does Scott Sullivan work for?
Scott Sullivan works for Elgin Sweeper
What is Scott Sullivan's role at the current company?
Scott Sullivan's current role is Mechanical Engineer with Automotive and Manufacturing Experience.
What is Scott Sullivan's email address?
Scott Sullivan's email address is scott.sullivan@gm.com
What is Scott Sullivan's direct phone number?
Scott Sullivan's direct phone number is +158630*****
What schools did Scott Sullivan attend?
Scott Sullivan attended University Of Michigan, Michigan Technological University.
What are some of Scott Sullivan's interests?
Scott Sullivan has interest in White Castle, Michigan Technological University, Detroit Institute Of Arts, University Of Michigan, Pimp My Ride, Blues Music, The Onion, Classic Rock Music, General Motors, Family Guy (Tv Series).
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