Senior Manufacturing Consultant
CurrentRecent experience:- Lead major Lean strategy start-up deployment with 15 supporting kaizen/improvement projects- Multi-site deployment of Maintenance Systems improvements and Asset Care standards - 18-23% OEE increase in 15 weeks- Deployed breakdown reduction program in automotive with £4.5M savings first year- Deployed Zero Breakdown using integrated PM/AM standards for complex machines- Shift supervisor training & coaching (Standard Diary, Patrols, Meetings, Standards)- PM & AM Management Model implementations (6 sites across Europe)- Maintenance department restructuring, coaching & ground up implementation - Automotive- Project Design Team coaching & auditing - Vertical Startup- Coaching UK project design team for green field factory build - Multi-contractor delivery of planning, technical and infrastructure re-alignment.- Coached & facilitated a site maintenance department (USA) improvement from 25% Planned Maintenance activities completion, to 95% in 4 weeks.- Delivered a sustained 75% changeover reduction in 4 weeks (USA).- Co-delivered 6 WCM Instructor Courses as a White Cap (SGG sites in Canada, Poland, Belgium, Thailand, USA, SA).- Development & delivery of new quality management pillar, Autonomous Quality, delivering >8sigma in 4 weeks (Unilever USA).Manufacturing Consultant and Trainer, specialising in:- Professional Maintenance Steps 0 to 3- Autonomous Maintenance Steps 0 to 3- Workplace Organisation & Visualisation (5S)- Standard Operating/Maintenance Instructions (SOI/SMI) - Standard Work- Autonomous Quality (Zero Quality Defects)- Value Stream Mapping- Process Confirmation (Standards Demonstration & Adherence)- Project Management- Early Equipment Management & Vertical Start-up- Failure Modes & Effects Analysis (FMEA / FMECA)- Statistical Process Control (SPC)- Changeover Reduction (SMED)- Total Productive Maintenance (TPM)- World Class Manufacturing Instructor (White Cap)- Supervisory Leadership
