Industrial Engineer
Chennai, Tamil Nadu, India
Conducted time study using work measurement tools to validateaccuracy of labor standard time.• Prepare the shift plan based on production plan.• plan preparation (Monthly production)- (Time Data Management)Report for all the existing machine /line (Units Per our) and prepareUPH report Shift/Daily/Weekly/Monthly.• Check and monitor pre-machining activities, machine settingactivities, setting changes and production processes.Frame, chassis, gear box, engine, axle, CNG (assembly knowledgeand stage to line time process)• Management MIS (MET Report & Analysis, Efficiency Reports,Manpower report)• Streamlined material handling and material flow procedures toreduce overall production times and shorten lead times on customorders.• New models in charge of Vehicle Assembly Line Capable ofProducing (BS III, BS IV, Euro V, BS VI models & CNG Vehicles.• Pilot Shop for producing new models for Product study (BS VI Bus& Trucks, EV bus, CNG Bus, Ultra Low Floor Buses), layoutmodification, line balancing, process modification to improve lineEfficiency.• Identified problems and recommended new processes to improveperformance and reduce costs.• Coached and assisted employees with adapting to new processes(cycle time, manpower, method analysis) drafted equipment layoutplans to enhance workplace efficiency.• Analyzed information regarding current production, future needsand costs.• Procedures for quality assurance, best practices and projectmanagement.RECENT PROJECTS & ACHIEVEMENTS• Ultra Low Entry bus Project in a Dedicated assembly line to meetDemand manning and Cycle time, shift output in new conveyor.• CNG Vehicles (Bus & trucks) without affecting Existing models,Electrical vehicle boss model, New Gen models in BS VIProductionization ESC models Stabilization, Process Establishment toMeet Takt time.• Tyre subassembly per tyre 5 Rupees reduced and 10% manningreduction, settlement per shift 330 Qty ( Cycle time & Cost ).