Sergio Machado Email & Phone Number

São Carlos, Sp, Br

Ibaté, São Paulo, Brasil

- Research and development of new equipment, active participation in market research, preparation of scopes, concepts, pre-projects, executive projects, finite element structural simulation, prototype manufacture, field tests, cost control and management of development stages up to product launch.- Technical specification of products, creation of calculation and descriptive memoranda, maintenance and operation manuals, supplier chain, testing routines, release of project versions.- Participation in tactical quality, engineering and S&OP committees.🏆 Development of a new product line: "Kronos" agricultural bulk carrier.🏆 Development of a new product: "Nidus" spreader with mechanical drive.

São Carlos, São Paulo, Brasi

- Engineering coordinator, with technical management of the development and manufacturing stages of deep tube well drilling equipment, ensuring that machines and operations comply with quality standards and current legislation.- Scope management, team alignment, activities and relevant processes to maximize productivity and reduce rework.- Technical specification of products, release of project versions, development of calculation and descriptive memoranda, maintenance and operation manuals, supplier chain, testing routines.- Guiding the flow of information and making documents compatible between the design and production areas in order to guarantee interference-free execution.🏆 Certification of Technical Operational Capacity (CCT) with INMETRO.🏆 Certification of Suitability for Traffic Legislation (CAT) with DETRAN.🏆 Reduction in machine production lead times through systematic project revision, modularization and standardization.🏆 Implementation of SolidWorks PDM document management software.

São Carlos, São Paulo, Brasil

- Study and application of project management techniques (PMBOK and Agile), project methodologies (Classical and Design Thinking), decision making tools and concepts such as DFMA and DFSS in the development of precision machinery.- Application and improvement of techniques for the design and simulation of mechanical components under uni- and multi-axial stresses, aiding the selection of materials and topological optimization.🏆 Development of two pieces of bench equipment for tape casting.🏆 Development of an automatic conveyor belt for returning books to libraries.

São Carlos, São Paulo, Brasil

- Responsible for the Application sector, supporting the development of projects, installation and maintenance of equipment, ensuring the continuity of clients' industrial fluid lines.- Product guarantee in interface with the Quality sector, compliance with ISO 9001, analysis and treatment of non-conformities, preparation of documents, procedures, training and KPIs.🏆 ISO 9001 certification and changes to routines to comply with ASME VIII and API STD 520 standards.🏆 Reducing valve calibration time by mapping and optimizing internal processes.🏆 Increased productivity in the Sales sector by automating routines in the area.

São Carlos, São Paulo, Brasil

- Development and implementation of mechanical subsystem projects for automotive diagnostic and repair equipment, participation in the preparation of scopes, tests, schedules, product cost control, management of development stages up to product launch.- Technical specification of products, creation of training, supply chain, functional prototypes and tests, release of engineering versions.- Introduction of new products into production, monitoring the manufacture of pilot batches, technical support for the Production, Quality, Technical Assistance, Application and Product Marketing sectors.🏆 Launch of new equipment at industry fairs, validation of prototype and release of engineering version of injector nozzle diagnostic equipment.🏆 Reduction of stock items with standardization and sharing of components in projects.

São Carlos, São Paulo, Brasil

- Review and development of mechanical assemblies for automotive diagnostic and repair equipment, technical specification of products, structuring of project control tools.- Preparation of actions focused on reducing costs and production nonconformities, alignment of the supply chain, processes and tests to meet demands and the desired quality.🏆 Structuring of the Mechanical Development area, with an increase in productivity and quality.🏆 Reduction of discards due to non-compliance, with increased reliability and systematic reviews.

São Carlos, São Paulo, Brasil

- Development of medium and highly complex concepts and projects for winding machines and tools, technical specification of products with the preparation of flowcharts, technical drawings, treatments and quality level control, as well as working on the release of engineering projects.🏆 Development of a new winder bearing, with a 250% increase in rotation speed.

São Carlos, São Paulo, Brasil

- Working on small and medium complexity projects for mechanical assemblies for winding machines and their tools.- Development of technical specifications for mechanical elements, including drawings, materials, treatments and manufacturing tolerances on schedule and to the required quality and performance levels.

Brasília, Distrito Federal, Brasil

- Analysis of air conditioning and fire projects, including the sizing of ducts, pipes, components and material surveys.- Monitoring large-scale installations of air conditioning and fire systems.- Monitoring the maintenance of air conditioning systems in post-work services.Sites visited:📍 INSS - Brasília, DF📍 Sebrae - Brasília, DF📍 Federal Senate - Brasília, DF📍 Datacenter BB and Caixa - Brasília, DF📍 Hyundai CAOA - Anápolis, GO📍 Bio-Manguinhos / Fiocruz - Rio de Janeiro, RJ

Mestrado Em Engenharia, Mechanical Engineering

Área: Projeto, Materiais e Manufatura

Bacharelado Em Engenharia, Mechanical Engineering

Ênfase: Materiais Metálicos