Serhat Altunoglu Email & Phone Number

İzmit, Kocaeli, Türkiye

After my Assanhanil method engineering job; Since I was deemed successful, I was rotated to the production ASHA-5 Facility unit. The main lines I follow are;1. Plastic Injection line (13 machines);2. Ford J74&V710 seat assembly line (4 cells);3. Ford J74&V710 Welding line (3 cells)4. GMT Composite Rear Bumper Absorber Line(Hyundai I10-I20 projects) 5. Support Factory Layout Management To monitor all personnel according to the three-shift order and ensure the continuity of production.Main Resposiblitys are :1. Determining production targets and making plans2. Ensuring that raw materials, machinery, equipment and human resources remain within effective OEE / Quality targets3.Controlling product quality4.Controlling production costs5. Ensuring that occupational safety rules are enforced on an operator/leader basis6. Reporting7. Making innovations8.Training and developing production personnel9. Applying laws and regulations10. Ensuring customer satisfaction

İzmit, Kocaeli, Türkiye

- Coordinating & managing supplier (20 domestic and 5 foreign), supplier production & shopfloor production layout planning through smooth project management for buying new equipment installation&set-up(Project Basis/min 1m€)- Continuous improvement of shop floor management and commissioning of new equipment with digital tools/Automation integration- Responsible for installing engineering/method department activities in the factory in Assan Hanil(Lean Production)- Installing and managing all Hyundai &Ford sub component projects(Bumper painting, plastic injection ,metal welding , robotic celss ,pressing parts etc.) - Process development ,using engineering core tools(DFMEA/PFMEA,MQC,SPC,MSA &ECI management) -Application/Request of engineering changes to production.(ECI/ECR/KPI) - Preparation and implementation of departmental sustainability plans(ISO9001 & ISO 45001) - Preparing risk analysis and abnormal situation plans.(Safety Plans) - Joining project meetings& preparing presentations. - Supplier audits until serial production(LP2) - Preparing all R&D ,engineering activities until serial production(Prototype) - L/O prep. (LP1,LP2,SOP) - Process-specificification for mc / equipment supplier selection,make /buy decision reporting for top magement with presentation and forms. - Preparing RFQ work for customer demands and new business opportunities. - Preparing /Managing/Following Yearly Budgets(Capex&Opex)- Get offer and manage SAP purchaising operations(jig / machine / tool)- Participating internal(as auditor and also as department resp.) and external audits (IATF&VDA) - Customer complaint management(8D) - Applying JIT/JIS method in warehouse and production & get in contact with customer&suppliers - R&D support (Inhouse) - Supported QCC (Quality circles) , JKK (Ji Kotei Kanketsu) and process development activities. - Yearly Targets/Hoshin Management- TPS rules management

Istanbul, Turkey

Introducing all the nanotechnology products and e-commerce.

Düzce, Türkiye

- Installing and managing all Toyota seat cover projects. - Process development/Engineering core tools knowladge(DFMEA,FMEA,MQC,SPC,MSA &ECI/IATF & Vda 6.3 Regulations)- Implementation of sustainability plans(ISO 45001)- ECR management & Department KPI follow-up and reporting- Preparing risk analysis and abnormal situation/safety plans.- Joining to Asakai/Project meetings/Reporting daily Deki-Deka datas and developing report format to upper mng.- Planning and following up trial productions(Prototype,0A,1A,SOP)- Supplier audits preparation until serial production .(Layout/ 0A,1A,MPT)- Process-specific mc./ equipment supplier select,make /buy decision reporting for top mng. with A4,A3 reports.- Preparing /Managing/Following Yearly Budgets(Capex&Opex)- Get offer and manage Oracle purchaising operations(jig / machine / tool)- Participating internal(as auditor and also as department responsible) and external audits (IATF&VDA) .- Customer complaint mng. (8D)- Applying JIT method in warehouse and production & get in contact with customer and suppliers- R&D sup. (Brussel & Japan)Goals at this role (2019 vs 2018):- 55% reduction in safety risks & “zero” lost time accident- 7% reduction workload/number of employees in operation area(550 headcount -> 511 headcount)- 25 % reduction in production costs- 70% efficiency increase (space utilization) in TBSTR Layout. - %60 open new hall for new projects (Yaris , Gazoo Racing C-HR)- 8% reduction (110K EUR) in material inventory with operation management- 100% on time delivery and in full (=“0” DPM) for delivery performance - Industry 4.0/Smart Network Data visulation Project completed in TBSTR. ( ~200 new IOT sewing mc.) - Production visulation Project complated with IT . (Andon,Effiency,Conveyor Installation many others)- Customer eye QC check area system adopted TBSTR/include SAP /ERP integration.- Process Visual Control/Camera system adopted for seatcover FB Airbag Sewing Points on QC area table.

Dhaka, Dhaka, Bangladesh

- Identify manufacturing needs for new products in development - Design new systems and processes and provide facilities & methods to ensure the cost effective integration of new products or for the improvement of existing ones into manufacturing operations- Ensure all product and system requirements are taken into account from the initial product conception to the finished resultAchievements at this role:- Integration of Denim Sewing&Washing Plant System (#Setup, #Optimisation)- Profit Increasing (2016; 80%, 10%; 2015 result 35%)- OTIF (On Time & In Full) improvement (2016; 99% 2015; 60% )

Guangzhou, Guangdong, China

- Develops, implements, and manages processes to ensure that products meet required specifications for quality, function, and reliability prior to delivery.- Identifies and sets appropriate quality standards and parameters for products.- Communicates quality standards and parameters to QA team, product development team, and other appropriate staff.Achievements at this role:- Gain new business partner with KIGILI.- Logistics & Operation QC cost reduction (2012; 5,3% =1,5 M TRL, 2011; 5% = 1,2 M TRL)- OTIF (On Time & In Full) improvement (2015; 98% 2014; 92%, 2013; 70% )

Tuzla Serbest Bölgesi Orjin Cad. 10. Sok . No:1 Tuzla / İstanbul

- Developing and implementing processes, procedures, or methods to improve efficiency and productivity in a sewing plant - Re-organized production worklows- Ensuring that all regulations are followed and reporting any violations to managementConducting audits of current processes to identify opportunities for improvementAchievements at this role:- Wolksvagen &Skoda production Terms Adopted in CPS Nonwoven Sewing Line .- Operation Cost Reduction (2012; 10% =0,6 M TRL)- TIF (On Time & In Full) improvement (2013; 4%)

Giresun

- Work closely with the business to understand and evaluate key business trends- Provide ongoing coaching to the Financial Planning Analysts assisting in the preparation of financial plans- Preparation, review, and presentation of custom income tax summary reportsAchievements at this role:- Adopted Nebim Winner ERP software Giysun pants -jacket -shirt sewing lines .- Write Kosgeb implementation file and ERP project project cost charge 150 K TRL to government support.- Operation Cost Reduction (2012; 60% , 2011 ; 35% , 2010 ; 10% total = 15 M TRL)

Istanbul, Turkey

- Work closely with the business to understand and evaluate key business trends- Provide ongoing coaching to the Financial Planning Analysts assisting in the preparation of financial plans- Preparation, review, and presentation of custom income tax summary reportsAchievements at this role:- Adopted YAGE ERP software Örsan pants sewing lines.- Operation Cost Reduction (2009; 85% , 2008 ; 70% , 2007 ; 55% , 2006 ; 20% total = 40 M TRL)- OTIF (On Time & In Full) improvement (2009; 87% )

Istanbul, Turkey

- Understanding project specifications and developing time schedules and budgets that meet them.- Negotiating with vendors and contractors to secure the best prices.- Observing existing processes, analyzing staff performance, and addressing deficiencies accordingly.Achievements at this role:- Increase fabric quality control defect detection performance 95% .- OTIF (On Time & In Full) improvement (2005; 18% )

2,80, Textile Sciences And Engineering

4,69, Sience