Faisal Shaikh Email & Phone Number

Niagara Falls, On, Ca

St. Catharines, Ontario, Canada

Professional SummaryA dedicated and meticulous QA/QC Repair Installation Coordinator with extensive experience in overseeing quality assurance and quality control processes for repair and installation projects within industrial settings. My background in Mechanical Technology, combined with a robust skill set in technical support, supervision, planning, and resource management, allows me to ensure that all projects meet stringent quality standards and are completed efficiently and safely.Key Responsibilities• Quality Assurance and Control: Implement and manage QA/QC procedures to ensure that all repair and installation activities comply with industry standards and project specifications.• Inspection and Testing: Conduct thorough inspections and testing of materials, equipment, and processes to verify compliance with quality requirements. Document findings and implement corrective actions as needed.• Project Coordination: Coordinate with project managers, engineers, and field personnel to ensure seamless execution of repair and installation projects. Monitor project timelines and milestones to ensure on-time completion.• Documentation and Reporting: Maintain accurate and detailed records of QA/QC activities, including inspection reports, test results, and non-conformance reports. Provide regular updates to management and stakeholders.• Compliance and Safety: Ensure all activities adhere to safety regulations and company policies. Promote a culture of safety and continuous improvement within the team.• Stakeholder Communication: Facilitate effective communication between internal and external stakeholders, including clients, vendors, and regulatory bodies. Address and resolve any QA/QC-related issues promptly.

Mississauga, Ontario, Canada

• Conduct on-site surveys for control valves at customer locations.• Troubleshoot and calibrate Fisher valves.• Undertake commissioning and startup activities for control valves.• Install and configure Fisher DVC 6000 valves.• Configure and set up anti-surge valves.• Tune volume boosters to align with positioner response.• Perform AMS Valvelink diagnostics for DVC 6000 Hart/Fieldbus positioners.• Execute partial stroke tests for ESD valves.• Conduct Control Valve Signature tests (including Total Scan, Step Response, Resolution, Sensitivity, Hysteresis, Stroke Speed, Dead Bend) and perform volume booster tuning for various control valve brands. This includes both conventional and smart positioners and supports Hart, Fieldbus, and Profibus protocols.

Saudi Arabia

• Coordinate & Supervise Schedule Maintenance Activities with Operations and Do-Maintenance Resources.• Provided technical support and guidance to plant planner and execution team, optimizing task performance through resource allocation and information availability.• Monitored and efficiently managed on-site resources during preventive and breakdown maint. tasks.• Led root cause analysis (RCA) meetings to identify and address system failures or damage collaboratively.• Liaised with external maintenance resources and EH&S departments, ensuring prompt reporting and resolution of issues.• Prioritized work and facilitated resolution across teams to prevent conflicts and ensure alignment with site requirements.• Recorded accurate data in SAP for work orders, notifications, measurement readings, defect, and failure data.• Compiled weekly maintenance accomplishment progress reports for leadership meetings, • Fostered a safety culture, ensuring compliance with maintenance work processes and EH&S rules.• Reviewed quotations for plant needs, optimizing costs and selecting suitable services and spare parts options.Project Coordinator – Commissioning & Start-Up of Hydrocarbon Unit:• Received and reviewed all project documents from the Project Management Team (PMT)/Engineering, Procurement, and Construction (EPC).• Raised punch items for PMT and identified variances with P&ID and Isometrics.• Conducted field validation of Commissioning & Start-Up (C&SU) and maint. procedures.• Reviewed vendor SPIRs (capital, commissioning, and 2 years operational spares) from EPC.• Identified service contracts for vendors and contractors for critical equipment.• Developed equipment Preventative Maintenance (PM) schedules in collaboration with reliability.• Identified, project risks and issues, developing mitigation plans.• Led project meetings, prepared reports/documentation, and maintained project files.• Communicated project performance and status to relevant stakeholders.

United Arab Emirates

Responsibilities;As the Maintenance Foreman, I demonstrated my skills in overseeing and leading the team responsible for the CM (Corrective Maintenance) and PPM (Planned Preventive Maintenance) of all static and rotary equipment. Some of my key achievements and responsibilities included: • Successfully led a team in troubleshooting and overhauling various equipment such as exchangers, pumps, valves, columns, and vessels, ensuring efficient functioning and minimizing downtime. • Taking charge of leading ALL Tool Box Meetings, focusing on crucial aspects such as hot work, confined space entry (CSE), excavation, and LEO (Loss of External Offsite) to maintain a safe working environment. • Implementing the use of E-Log Book to submit daily work progress reports, ensuring accurate documentation of maintenance activities. • Possessing extensive hands-on experience in the maintenance of steam turbines. This includes handling tasks such as replacing carbon seals, troubleshooting the tripping device, governor problem identification and resolution, and installing, replacing, and overhauling labyrinth seals. • Demonstrating strong troubleshooting skills and problem-solving abilities to promptly identify and resolve issues in the running plant. I reported the causes and recommended rectifications to prevent future occurrences. • Conduct maintenance activities on centrifugal compressors, including maintenance and repair of dry gas seals, as well as the maintenance of axial and radial thrust bearings. • Overseeing the maintenance of reduction gearboxes and undertaking the complete disassembly and assembly of MCH and BCH compressors.

Pakistan

Responsibilities;As a Maintenance Area Lead, I was responsible for executing mechanical planned/scheduled activities within the assigned area. Some of my key responsibilities during this period included:• Demonstrating expertise in troubleshooting various equipment such as pumps, compressors, valves, and other mechanical components, ensuring efficient operation and minimizing production disruptions.• Efficiently managing the removal and installation of valves, pumps, and pipe spools in adherence to established procedures, ensuring smooth operation and maintaining the integrity of the system.Throughout my career, I have consistently displayed my strong technical skills, problem-solving abilities, and dedication to maintaining high standards of safety and operational efficiency.