Shakeel Muhammad Email and Phone Number
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Seasoned Manufacturing professional with 20 years global experience from raw materials to recipes , process design to commissioning a and manufacturing operations in both high tech and traditional manufacturing environments in multiculturals with multiproduct businesses in Leading Food & Beverages, Nutrition, Health and wellness Company.Recognized Reputation and excellence in SPEED, SIMPLICITY and COST reduction at Nestle Nutrition globally. Recognized international Experience of process design for Infant formula , Milk powder , Aseptic and dry mixing manufacturing operation for various projects worth 200 Mio CHF and 250 Mio CHF. Strong track record in optimizing operations performance , generating valuable savings. Product implementations from recipe to reality with close attention to budgets, time frames, quality and processes. Well honed organizational and presentation skills with proven ability in delivering results in challenging international environments. Additional strengths includes:- Plant Management- Manufacturing operations-Commissionings of process lines-Consultancy on Dairy processes-People management-HACCP & Food Safety-Hygienic Engineering -Research and development-Recipe management-Technical advisor for Dairy ingredients-Experience in technical evaluation of more than 200 innovated and renovated products-Problem solving methodologies white & green belt-SAT and OTS testingSpecialties: -Expert in milk powder and Nestle Nutrition (Baby Food) processing-Expertise in manufacturing of Medical nutrition and consumer care product with sound knowledge of more than 100 recipes -Expertise in manufacturing of Intact , hydrolysed , hypoallergenic and acidified infant formula and Medical nutrition products -Expert in babay food manufacturing-Expert in Evaporation technology-Expert in Milk standardisation and recipe management-Technical advisor for Dairy ingredients-Experience in technical evaluation of more than 200 innovated and renovated products-Experience of working and optimising more than 20 spray dryers and more than 25 Evaporators-Experience of working and optimising more than 20 wet lines -Expert in dry mixing operation-Expert in Scanima Turbo Mixing, dissolving and hydration-Expert in inline ingredients handling-Very good knowledge of milk powder filling-Very good processing knowledge of Maggi Noodles-Very good knowledge in problem solving methodlogies like DMAIC,fish bone diagram,5 whys, GSTD etc
Nestlé Health Science
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Director Research Development EngineeringNestlé Health Science Jun 2024 - PresentVers-Chez-Les-Blanc, Vaud, Ch
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Senior Engineering Manager R&DNestlé Health Science Nov 2018 - Jun 2024Vers-Chez-Les-Blanc, Vaud, Ch1-Spray drying 2-Dry Mixing3-Material Handling 4-Aseptic upstream Manufacturing 5-Aseptic Manufacturing Process 6-Hard tablets , 2 piece capsules , soft gels and Gummies Manufacturing Processes.
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Senior Manufacturing Specialist R&DNestlé Research Konolfingen , Switzerland Jan 2014 - Oct 20181- Propose and deliver on-time technical and scientific support in projects for PTC/R&DC/NRC and/or Markets. Build Knowledge 2- Propose accurate and on-time support to operation and help provide effective and sustainable solutions. Give support to customers markets and factories, assistance in industrialization start-ups, follow-up product launches, including technical and product improvements3- Basic understanding of Scientific, Technology, Regulatory, Quality and SHE4- Contribute to the scientific/technical pipeline and strategy in field of expertise5- Collaborate in activities in broader project or in technical support6:- Contribute proactively in working groups and project teams7- Support in process design and developments 8- Support in establishing processes for new development9- Provide technical support over the Nestle world in Improvement of process and products10- Contribute in execution and achievement of business plans by providing technical insight 11:- Evaluation of new products and approval
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Start Up Manager New Infant Formula E2E Process (100Mio$Capex)Nestle Pakistan Aug 2012 - Jan 2014Vevey, ChROLES & RESPONSIBILITIES- Ensure vertical startup management by effective planning, engagement and engagement and goal alignment- Bring insights on site manufacturing constraints to support Design and URS building- Coordinate/manage the staffing and training process- Coordinate/manage operational team during start-up- Coordinate the production planning during start-up- Ensure Product, equipment, line and site certification- Monitor performance and achieve vertical start-up (CQV)- Ensure a progressive and effective handover to operational staff- Ensure that finished products are consistently manufactured meeting prescribed standards (compliant), on time and meeting consumer expectations- Effectively manage the DOR, ensure exchange of information (cascade Target/escalate issues) for alignment with the objectives in the short term and WOR- Maintain a safe working environment in compliance with the local laws striving for Zero accidents through continuous coaching on safety behaviors- Elaborate and execute workforce development program that will provide appropriate flexibility of workforce and assets. Focus on material availability, finished- Lead a continuous improvement/employee involvement culture through NCE approach. Drive for excellence and support operators and staff in their tasks.- Provide timely feedback and coaching to individuals and team in order to develop them to their full potential and to achieve objectives in accordance with NCE- Ensure ongoing smooth operation of factory through employee and industrial relations- Ensure the timely launch of new products to the Market as per agreement with the business unit- Management and optimization of existing recipes and development of new recipes -
Plant Manager Milk Powders And Maggi Noodles/Site Manager((250Mio$Opex)Nestle Pakistan Sep 2009 - Aug 2012Vevey, ChEnsure production plan is full achieved on time and in compliance with legal requirements meeting safety, quality, hygiene, cost and environment need. Drive continuous improvement through TPM. Empower people to motivate and develop their capability. Align and involved all the relevatn functionsKey Responsibilities:•Ensure that finished products are consistently manufactured meeting prescribed standards (compliant), on time and meeting consumer expectations •Effectively manage the DOR, ensure exchange of information (cascade Target/escalate issues) for alignment with the objectives in the short term and WOR, MOR for medium and long term to achieve production plan and to identify and achieve performance improvements. Motivate, guide, support and coach the resources to achieve objectives and to act in accordance with NCE guidelines. •Maintain a safe working environment in compliance with the local laws striving for Zero accidents through continuous coaching on safety behaviors. •Elaborate and execute workforce development program that will provide appropriate flexibility of workforce and assets. Focus on material availability, finished goods quality, and on time delivery through optimal resource allocation •Lead a continuous improvement/employee involvement culture through NCE approach. Drive for excellence and support operators and staff in their tasks. •Provide timely feedback and coaching to individuals and team in order to develop them to their full potential and to achieve objectives in accordance with NCE guidelines. Ensure succession plans and development - coaching of direct reports (where applicable) including development of specific training. •Ensure ongoing smooth operation of factory through employee and industrial relations •Ensure the timely launch of new products to the Market as per agreement with the business unit
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Application Group Manager/Site R&D ManagerNestle Pakistan Ltd Jun 2007 - Sep 2009•To prepare Manufacturing Dossiers for new and existing product•Maintain the specifications Renovation of existing product and innovation of new products with collaboration of marketing keeping in view, quality, compliance and cost•Lead in the Industrialization of new products•Developing HACCP of new product and review of existing product•Develop and maintain for new and existing products•Correspondence with Product Technology Centres on any product matter•Support in testing alternate raw materials in order to develop new suppliers•Support in new concept design and commissioning of new processes•Trouble shooting the problems related to product and process.•Provide manufacturing support with proactive cooperation•Trial management related to process and products keeping in view the safety, quality and compliance with effective cross functional collaboration & communication and proactive cooperation and planning•Maintain the process flow diagrams and establish process conditions for new and existing processes
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Project Manager ( Small Capex)Nestle Pakistan Ltd Jan 2006 - Jun 2007•Commissioning of Milk reception and standardization•Commissioning of Scanima Wet ingredient mixer and other installations•Commissioning of Thermiser,Skimmer and pasteurizer•Commissioning of CIP system•Commissioning of Niro Evaporator ,high Pressure Line and recovery system•Commissioning of Spray Dryer and ADRIA system•Commissioning of Dry mixing line•Commissioning of Asceptics process, GEA UHT plant•Commissioning of Tetra VTIS plant•Commissioning of Rovema CO-Dosing unit for probiotics addition•Commissioning of Gericke mixer
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Sap Super Super User And TrainerNestle Pakistan Ltd Jan 2005 - Jun 2005To role out the SAP in factory and to train end users
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Manufacturing Manager SiteNestle Pkistan Ltd Sep 2001 - Dec 2004To ensure Employee Safety, Product Quality and Asset Performance while delivering on time the Shift Production Plan.Key Responsibilities:•Development of line and labor standards for manufacturing and filling lines•Development of budget and planning of future resources•Process operations and commissioning of Milk reception and standardization•Hands on experience in operations of Evaporation , Spray Drying •Sound experience in ADRIA and dry mixing operations and in trouble shooting of handling dry ingredients•Member of expert networking in spray drying and evaporation technology•Sound experience in milk powders Filling and Packing Operations and in troubleshooting of filling operations•Sound experience of Aseptic milk Processing (UHT operations)•Sound experience in Butter Manufacturing operation and in troubleshooting of handling fats and oils•Sound experience in Butter Oil and Desi Ghee Manufacturing operations and in troubleshooting of handling with oils•Sound experience in analyzing efficiencies and performances of manufacturing operations•Sound experience in innovation and renovation of process operations•Sound experience in optimizination of process operations to get the premium quality product at optimum cost•Sound experience in Recipe management and product development•Sound experience in Trial management and process change management•Sound experience in Noodle Manufacturing and spices mixing operations•Involved in dealing with quality related issues in milk powders, fats, oils and butter, UHT milks and Asian Noodles•Commissioning of different operations and equipments and lines like milk reception,standardization,evaporators,spray dryer, fluid bed, after cooler,desi ghee and butter oil line and UHT line and powder filling lines•Concept design and Commissioning of Cream UHT line with inline standardization from GEA•Member of safety team for implementation of hazard and risk analysis and implementation of safety plans
Shakeel Muhammad Skills
Shakeel Muhammad Education Details
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University Of Engineering And Technology, LahoreChemical Engineering
Frequently Asked Questions about Shakeel Muhammad
What company does Shakeel Muhammad work for?
Shakeel Muhammad works for Nestlé Health Science
What is Shakeel Muhammad's role at the current company?
Shakeel Muhammad's current role is Director R&D Engineering at Nestle Research center for health Science and Medical Nutrition BRIDGEWATER NJ USA.
What is Shakeel Muhammad's email address?
Shakeel Muhammad's email address is sh****@****tle.com
What schools did Shakeel Muhammad attend?
Shakeel Muhammad attended University Of Engineering And Technology, Lahore.
What are some of Shakeel Muhammad's interests?
Shakeel Muhammad has interest in Badminton, Reading, Playing Cricket, Table Tennis And Chess, Swimming.
What skills is Shakeel Muhammad known for?
Shakeel Muhammad has skills like Haccp, Continuous Improvement, Food Processing, Manufacturing, Tpm, Fmcg, Food Safety, Product Development, Dairy, Food Manufacturing, Production Planning, Management.
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