Berrie extension project 2024 Abu Ali Island

Saudi Chevron Phillip's (S-Chem) Turnaround 2024Supervised mechanical and piping activities during critical shutdowns for oil and gas plants, ensuring smooth execution within strict timelines.Led the dismantling, inspection, repair, and reassembly of piping systems, valves, and equipment during shutdown operations.Coordinated with operations and maintenance teams to safely execute isolation, depressurization, and decommissioning procedures.I've conducted line-walk inspections to verify the integrity of pipelines and make sure all work was completed according to approved drawings and standards.Oversaw the replacement of damaged or corroded pipe sections, including cutting, welding, and alignment, maintaining quality and precision.I assure you that all flange connections were properly torqued and tested to avoid leaks during re-commissioning.Managed resources, including manpower, tools, and materials, to prevent delays and optimize productivity during the shutdown period.Monitored and ensured strict compliance with HSE protocols, especially in confined spaces and hazardous environments.Documented as-built modifications and updated piping isometric drawings post-shutdown to reflect the changes.Supported the commissioning team during startup, ensuring all mechanical and piping systems were tested and operational after the shutdown.

Maaden PhosphateSulphuric Acid Plant(SAP), Train CTurnaround 2023Shutdown Preparation: Ensured all materials, tools, and resources were ready before the shutdown began.Team Mobilization: Coordinated and assigned tasks to the team to ensure efficient shutdown execution.Safety Monitoring: Supervised safety protocols, including confined space entry and hot work permits.Execution Supervision: Directed mechanical and piping maintenance, overseeing dismantling, repairs, and replacements.Testing & Inspection: Managed system testing, including pressure, leak, and hydrostatic tests during shutdown.System Reassembly: Supervised the reassembly and alignment of equipment, ensuring proper functionality.Commissioning Support: Provided support during system startup, ensuring smooth transition and operation.Documentation and Reporting: Documented all changes, repairs, and tests for post-shutdown

SAMREF Turnaround 2023Supervised and managed critical maintenance and turnaround activities on mechanical equipment and piping systems during scheduled shutdowns in petrochemical and refinery plants.Directed the disassembly, inspection, and reassembly of heat exchangers, pressure vessels, and rotating equipment, ensuring compliance with OEM guidelines.Conducted thickness gauging and corrosion checks on pipelines and equipment to assess wear and schedule replacements or repairs.Coordinated with NDT teams for inspections like radiography, ultrasonic testing, and dye penetrant testing during shutdowns.Oversaw the installation of new piping spools and supported modifications in line with revised isometric drawings and P&IDs.Worked closely with the QA/QC team to ensure all mechanical work adhered to API and ASME standards before re-commissioning.Supervised contractors in activities such as equipment rigging, heavy lifting, and alignment of pumps and compressors during shutdown maintenance.Ensured all scaffolding, confined space, and hot work operations were conducted safely, following strict HSE protocols.Coordinated pre-shutdown preparations, including manpower planning, spare parts procurement, and tool availability, to avoid delays.Conducted punch-list inspections post-maintenance to verify the readiness of systems for safe startup and handover to operations.

Inspection and Quality Assurance: Raise Request for Inspection (RFI) to clients as per the inspection test plan, and prepare daily and weekly quality reports to track project progress and compliance.Material Inspection: Inspect materials to ensure they meet project specifications, including dimensions, quality, and identification, and verify piping materials, valves, and fittings based on supplier/manufacturer documents.Prefabricated Spool Inspection: Inspect prefabricated piping spools made from materials such as carbon steel, stainless steel, and low alloy steels (Ni-Cr), ensuring compliance with approved ISO drawings.Installation and Erection Inspection: Ensure proper execution of the installation and erection of fabricated spools and clearance of test packages for testing at the site.Welding and Alignment Verification: Verify dimensions during marking, cutting, edge preparation, fit-up, alignment, and orientation before welding.Test Package and Line Checking: Prepare test packages, including documentation, reports, and traceability records, and review isometric drawings, P&ID, and prepare weld maps for traceability.Pressure Testing: Witness pressure tests, including PG range, calibration, water quality, test blinds, and check for leaks on the piping system, ensuring compliance with project requirements.Hydrotesting and Flushing: Ensure proper inspection of flushing lines before hydrotest to ensure no debris or foreign materials are present.Tie-in Coordination: Witness the coordination of TIE-INs as per the drawings and survey report, and ensure proper marking of dimensions before cutting.Safety Compliance: Ensure all safety requirements are followed during pressure testing, flushing, and layup activities, and verify compliance with project-specific HSE policies.