Shane Bacon Email and Phone Number
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Manufacturing Advisor-High Value Add Manufacturing for Aerospace/Defense/Medical IndustriesVice President, Global Quality and Certifications-Responsibility for domestic and global manufacturing sites-Implementing and managing certifications for ASME, API, Nuclear, Pressure Equipment Directive (PED), Atmospheres Explosives Directive (ATEX), and NADCAP quality systems-Managing global quality licenses and certifications for Europe, China, Korea, Russia and India-Managing a global workforce of Quality Managers, Quality Engineers & Supplier Quality Engineers-Export Compliance Office and Empowered Official overseeing ITAR and EAR complianceVice President of Operations and Operational Excellence-Ownership of OTD & Quality for a high mix, low volume custom designer of magnetic components-Strategic lean development of 3 value streams-Developed key administrative processes to facilitate flow of information and customer ordersDirector of Operational Excellence - Lean Master-Managing the implementation of Lean and the Lean Management System in Aerospace/Defense sector-Converting traditional batch & que production to mix model flow cells-Achieved 45% reduction in WIP inventory on high volume production line-Currently implementing a lean flow cell for mixed model production & improving material replenishment systems for each flow cellValue Stream Manager – Lean Master•Managing $120M year revenue in Aerospace Avionics with a team of 2 buyers, 1 Master Scheduler and 4 production control planners•Implemented Pull replenishment with 2 factories in Singapore and Indonesia (reduced inventory from $10M to $8M (20% reduction) over 8 month periodHoneywell Operating System Site Leader – Lean Master-Lean implementation manager in Aerospace Avionics: Managed team of 5 Black Belts and Lean Experts at 560K sq ft, ~$600M yr, 1,000 employee facility, Results: $14M inventory reduction by implementing value stream pull (20% improvement). $6M past due reduction•Implemented Hoshin Planning that aligned business metrics and breakthrough strategies which resulted in site achieving 96%+ on time delivery while reducing overall inventory by 20%•Implemented Leadership Development Initiative that trained site leaders on Lean Tools and Lean Management SystemsSpecialties: Implementation of a Lean Management System Tactical lean implementation which includes the organization and implementation of KaizenSix Sigma Black Belt project management, implementation and resultsCoaching, mentoring and talent development at all levels of an organization
Berks Group
View- Website:
- berksgroup.com
- Employees:
- 20
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Manufacturing AdvisorBerks Group Apr 2021 - PresentKansas City, Missouri, United States -
Vice President, Global Quality & CertificationsContinental Disc Corporation 2018 - Apr 2021Liberty, Missouri -
Director Of Quality And CertificationsContinental Disc Corporation Jun 2013 - Jan 2018Liberty Missouri -
Vice President Of Operations & Operational ExcellenceTorotel Products, Inc. Nov 2012 - Jun 2013Olathe, KansasStrategic Leader of the corporate Lean Six Sigma Program 1. Identify opportunities in the organization for enhancing impact and improving business performance 2. Establish and lead organization-wide projects to redesign major business and operational processes 3. Lead and manage ongoing programs to support business and operational units 4. Champion the implementation of a continuous improvement culture 5. Coach and mentor staff to improve performance
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Director Of Operational ExcellenceTorotel Products, Inc. Jan 2010 - Nov 2011Torotel offers the highest quality solutions for magnetic components and assemblies. We engineer and manufacture more than 32,000 custom magnetic component designs and assemblies for every imaginable industry, using both client “recipes” and black box design parameters. The secret to our success lies in our approach. We can engineer your component or assembly to any possible requirements, with a cost-effective design—using materials that are readily available and easy to implement within our flexible manufacturing environment. As a result, our components are not only price competitive, but usually ship up to 40% faster than the average manufacturer’s. The result: maximum performance for the minimum price.
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Value Stream Manager - Lean MasterHoneywell Aerospace Sep 2009 - Jan 2010I managed a team of 2 buyers, 1 Master Scheduler and 4 production control planners. We procurred ~$120M year of Aerospace Avionics from Malaysia and Indonesia. -
Lean MasterHoneywell International Jun 2006 - Jan 2010I lead the implementation of the Honeywell Operating System (HOS) at a 560k sq ft, 1000 employee Avionics Manufacturing facility. HOS is a business transformation model that instills a lean management system that will develop and sustain a lean production system. -
Six Sigma Black BeltHoneywell Jan 2005 - Jan 2010I worked variation reduction improvement projects across the business. I gained significant experience implementing Process Capability, Statistical Process Control, Measurement Systems Evaluations (MSE), Design of Experiements (DOE), Z tranform and Benchmark sigma levels. I trained over 200 engineers in Design for Six Sigma (DFSS) concepts and mentored over 20 engineering greenbelt projects. -
Operating System Site LeaderHoneywell Aerospace Jan 2006 - Sep 2009Lean MasterLean implementation manager in Aerospace Avionics: Managed team of 5 Black Belts and Lean Experts at 560K sq ft, ~$600M yr, 1,000 employee facility, Results: $14M inventory reduction by implementing value stream pull (20% improvement). $6M past due reduction (80% decline)Implemented Mixed Model Pull production lines to eliminate waste, control work in process. Reduced WIP inventory by $2+M (20% reduction), reduced cycle time by 30%Implemented Hoshin Planning that aligned business metrics and breakthrough strategies which resulted in site achieving 96%+ on time delivery while reducing overall inventory by 20%Implemented Leadership Development Initiative that trained site leaders on Lean Tools and Lean Management Systems -
Honeywell Operating System Change AgentHoneywell International Jun 2003 - Jun 2006Black Belt/Lean ExpertLed test productivity project as part of Lean expert certification effort leading to $170K+ of savings (elimination of NVA in test processes) Implemented 36 Kaizen events in 2005, 61 events in 2006, implemented a site wide continuous improvement process that involved all associates in continuous improvement gaining over 1800 improvementsLed improvement teams and events in engineering, manufacturing, customer service, repair and overhaul, and administration across 3 different Honeywell facilities resulting in over $2M savings Trained over 500 Honeywell associates in Lean Manufacturing, Six Sigma Greenbelt, and Design for Six Sigma (DFSS)Facilitated 2 Integrated Supply Chain baselines in 2006 across both the Olathe and Redmond Avionics sites. -
Engineer IHoneywell Aerospace Jan 2000 - Jan 2003Design for Six Sigma Greenbelt2002 Honeywell Premier Achievement Award Winner (Highest Honor Awarded by CEO)Electrical integration of modular design assemblies, developed integrated testing process with capacity modeling that enabled 50% cycle time reductionImplemented product scorecard on new and existing flight safety products saving in excess of $3M in cost reductions.Responsible for re-design improvements of Radar Altimeters using Design scorecards, Cp, CpK analysis, and Design of Experiments (Black Belt certification project resulting in ~$150k productivity and inventory savings -
Electronic TechnicianAllied Signal Avionics Jan 1995 - Jan 2000Green BeltTest and troubleshoot of Flight Safety avionics systems. Led Green Belt team to reduce cycle time by 60%Implemented Late Point Differentiation production process to reduce WIP inventory by 70%
Shane Bacon Skills
Shane Bacon Education Details
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Finance -
Business Administration And Management, General -
Management -
Nck Technical CollegeElectronic Technology -
Lincoln High School
Frequently Asked Questions about Shane Bacon
What company does Shane Bacon work for?
Shane Bacon works for Berks Group
What is Shane Bacon's role at the current company?
Shane Bacon's current role is Manufacturing Advisor, BERKS Group.
What is Shane Bacon's email address?
Shane Bacon's email address is sb****@****isc.com
What is Shane Bacon's direct phone number?
Shane Bacon's direct phone number is +181679*****
What schools did Shane Bacon attend?
Shane Bacon attended Rockhurst University, Rockhurst University, Baker University, Nck Technical College, Lincoln High School.
What are some of Shane Bacon's interests?
Shane Bacon has interest in I Love To Hunt, Fish, I Am An Avid Outdoorsman.
What skills is Shane Bacon known for?
Shane Bacon has skills like Six Sigma, Lean Manufacturing, Continuous Improvement, Value Stream Mapping, Process Improvement, Kaizen, Manufacturing, Operational Excellence, Aerospace, Engineering, Supply Chain, Cross Functional Team Leadership.
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Shane Bacon
Operator Qualification, Health And Safety Manager @ American Piping Inspection | Safety Regulations | DotTulsa Metropolitan Area2cleanharbors.com, brokenarrowok.gov -
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