Shankaranarayan Rao Email and Phone Number
Shankaranarayan Rao personal email
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Achievement-oriented professional; offering 16.6 years of rich experience with in-depth exposure &knowledge in leading Manufacturing operations, assembly lines, CNC machining of components, Process development & implementation and ensuring compliance with quality standards; targeting senior level assignments in the areas of Manufacturing Operations, Warehouse management, TPM, Lean Manufacturing / Supply Chain Management / Continuous Improvement, Quality, Project management, order fulfilment, Cost reduction, EHS with an organization of high repute in Bangalore.• Comprehensive experience in devising significant solutions, managing day-to-day production & Manufacturing operations and leading projects for making effective utilization of man, machine, method & materials.• Proven skills in enhancing production process operations, optimizing resource & capacity utilization and augmenting productivity & operational efficiencies while curtailing costs & expenses.• Gained wide exposure in monitoring project activities at shop floor with skills in conceptualizing process initiatives to enhance productivity.• Hands-on experience in preparing monthly manufacturing as well as assembly schedule based on the monthly sales plan.• Proficient with the concept and implementation of Lean manufacturing, Six Sigma, TPM and TQM tools• Skilled in implementing quality systems and complying with the norms of regulatory authorities.• A strategic planner with proficiency in coordinating with clients & vendors for streamlining business processes, defining continuous improvement processes, and motivating employees in enhancing their performance.• Hands on experience in handling Production planning and Control resulting in significant improvements in customer service levels.• Leading a cross functional team for implementing High Impact investment projects for upgrading the current Manufacturing set ups to completely Automated lines.• Detailed planning and Budgeting for the new projects with timelines and ROI.
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Senior Operations ManagerByju'S Jan 2019 - PresentBangalore Urban, Karnataka, India -
Senior Operations ManagerFunfinity Learning Solutions Pvt Ltd. Jan 2019 - Present
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Manager Of OperationsGrindwell Norton - Saint Gobain India Feb 2017 - Jan 2019Bengaluru, Karnataka, IndiaKey Result Areas: • Entrusted with the responsibility of:o Responsible for entire Operations of Conversion for Coated Abrasives delivering the below responsibilities.1. Delivery of finished goods of Converted Coated abrasives to the Market as per the customer requirements.2. Ensuring On time in full supply of all the MTO orders to the customer as per the schedule (>95%)3. Ensuring the stock replenishment for all the MTS items for 28 days across the Warehouses in India(>98%)4. Devising the monthly Operational Plans to meet the Business and sales Targets.5. Driving actions and Projects involving the cross functional teams to reduce overall Lead times and continuous improvement of Quality.6. Lead and drove QCC projects for overall reduction of inhouse rejection by 15% resulting in savings of 1.2 Cr INR per annum.7. Leading Key projects of Investment for complete up gradation and complete set up of the existing Conversion set up resulting in improved Quality and Productivity. 8. Played a key role in Union wage negotiations as a Management representative. 9. Heading the Emergency response team and responsible for Mock drills and training of Emergency Response team.o Responsible for end-to-end Operations of Production Planning and Control delivering the below responsibilities.1. Responsible for complete Planning of Finished cloth line and the Jumbo Coating line. 2. Ensuring >95% compliance of the Manufacturing output with reference to the Production Plan.3. Responsible for entire RM planning which includes both Sourced and local.4. Responsible for establishing the stocking norms for the stores every month based on the sales plan for the month.5. Driving daily, weekly, and monthly reviews with the entire Operations, Supply chain and Top Management. -
Manufacturing Team LeaderGe Healthcare Jan 2011 - Feb 2017Bengaluru, Karnataka, IndiaKey Result Areas:• Entrusted with the responsibility of:o Entire Manufacturing operations of the Ultrasound machine line.o Driving and maintaining the SCOT targets (>95%).o Conducting internal and external quality audits and ensuring quality compliance in manufacturingo Achieving quality targets every quartero Monitoring annual appraisal of the associates in the line o Leading Lean action workouts to reduce cycle time, lead time & manual time and improve quality & processes.o Executing NPIs on time and ensuring production ramp up planning for the NPIs rolled into production including line set-up and new equipment purchasing & installation.o Played a key role in Union wage negotiations as a Management representative.• Formulating SCM plans for manufacturing of ultrasound machines for smooth execution of projects within time & cost parameters, developing alternate sources and assisting in negotiating supply agreements with suppliers. • Managing shop operations producing healthcare products like Ultrasound Machines, Probes and Probes components for India and global markets• Directing, leading & motivating workforce and imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency • Conducting planning for resources & manpower deployment and rendering technical support; ensuring the execution of projects within time, quality, cost & budgetary parameters• Driving Kaizen culture in the team through weekly reviews of suggestions and driving the implementation of the suggestions through cross-functional team support for line improvement• Steering resource planning for executing the Production plan as per the customer’s demand.
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Manufacturing EngineerBosch Limited Jul 2008 - Dec 2010Bengaluru, Karnataka, India• Merit of implementing the Bosch Production System, driven by Toyota Production System for the first time in the manufacturing line by taking the following steps:o Supermarket concept for the WIPs and also the finished goods to support the level loaded production.o Kanban system from heat treatment till the FG pull from the customer.o Kaizen culture for continuous improvement of the line• Accomplished the project of packing material elimination for internal customer demand by implementing FG trays instead of packing boxes which delivered saving of 20000 man-hours p.a. and cost saving of INR15,00,000 p.a.
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Production EngineerKirloskar Toyota Textile Machinery Private Limited Oct 2006 - Jun 2008Bengaluru, Karnataka, IndiaHighlights:• Enhanced the die-casting first pass yield from 80% to 92% by changing the die-casting parameters with the engineering support which reduced the rejections like blowholes, blisters & others. • Successfully increased output from 300 units/shift to 340units/shift in the small parts machining division through automation of manual deburring and drilling operations which resulted in increase in productivity by 12%
Shankaranarayan Rao Education Details
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Mechanical Engineering
Frequently Asked Questions about Shankaranarayan Rao
What company does Shankaranarayan Rao work for?
Shankaranarayan Rao works for Byju's
What is Shankaranarayan Rao's role at the current company?
Shankaranarayan Rao's current role is Senior Operations Manager at Byju's Think and Learn Pvt Ltd.
What is Shankaranarayan Rao's email address?
Shankaranarayan Rao's email address is ra****@****ail.com
What schools did Shankaranarayan Rao attend?
Shankaranarayan Rao attended Gm Institute Of Technology.
Who are Shankaranarayan Rao's colleagues?
Shankaranarayan Rao's colleagues are Sam Kumar, Himanshi Sedha, Avanish Singh, Ahna Sharma, Shabnam Quadir, Vinay Junghare, Rahul Bansal.
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