Shanu Sappal, B.Eng, Clssgb, Asq-Cqe Email & Phone Number

Brampton, Ontario, Canada

Brampton

Montreal, Quebec, Canada

• Prepared and optimized process layouts using AutoCAD for the production area assembly lines of Battery Modules, Battery Packs, Tractive Unit, Snowmobile and Watercraft manufacturing with requirements from Manufacturing.
• Led 68% reduction in time and work content through a project for part delivery from Logistics to Production by utilizing MES to build an information system and digitizing part requests (e-KANBAN) and standardizations
• Implemented and integrated digital technology IoT such as Manufacturing Execution Systems (MES) in production area for data recording and data analysis
• Achieved 43% reduction in costs through developing a flexible and lean material handling systems for internal customers
• Developed efficient process flows and optimized operations to reduce waste in the processes and work content using Lean methodologies, Continuous Improvement, logical sequencing, and KAIZEN
• Established, defined and tracked process monitoring KPIs such as efficiency, quality, cost and productivity for projects

India

Managing manufacturing assembly lines[Customers - Leading industry cars manufacturing OEMs like Toyota, Honda, Hyundai and Suzuki]Major Achievements:- Delivered 6% YOY Efficiency Improvement projects by analyzing and taking actions for downtime modes of machines, short-stops, and hand motion/ergonomic issues- Led 10% YOY Productivity Improvement through.

India

Major Achievements:- Executed challenging target achievement through QC circle activity, reducing one major defect by 90% by studying defect data, root cause analysis and implementing improvement activities at sub-assembly line- Attained a scrap rate of 0.5% through continuous analysis of top 5 modes conditions contributing process deficiencies, performed.

India

Major Achievement:- Supervised and launched setup of two mass production lines by coordinating with cross-functional teams of Manufacturing Engineering, Quality Assurance, Supplier Quality, and Design EngineeringResponsibilities:- Lead and manage Efficiency improvement activities, Minimize downtime, Defect cost and Scrap cost reduction activities and.

India

- Review operations in Press, Injection Molding and CNC Sections- Improved outflow quality through eliminating model mix-up

India

- Review operations in the Procurement department for the New model development - Engage in meetings with the Procurement team and supplier for reviewing product quality and design

Postgraduate Degree, Process Quality Engineering, 3.8/4.0 Gpa

Bachelor Of Engineering - Be, Mechanical Engineering