Research and development of Type IV (Carbon Fibre and Glass Fibre ) Composite Overwrap Pressure Vessel (COPV) .Business and Strategy Development for COPV.RFQ, Technical specification and Vendor development for Type IV pressure vessel production and testing machine.Establishing DFMEA, PFMEA and Quality parameter for Prototyping, serial production and Testing.Cost evaluation for BOM (direct cost), Indirect cost and MOH. Design and development of Automotive metal and composite… Show more Research and development of Type IV (Carbon Fibre and Glass Fibre ) Composite Overwrap Pressure Vessel (COPV) .Business and Strategy Development for COPV.RFQ, Technical specification and Vendor development for Type IV pressure vessel production and testing machine.Establishing DFMEA, PFMEA and Quality parameter for Prototyping, serial production and Testing.Cost evaluation for BOM (direct cost), Indirect cost and MOH. Design and development of Automotive metal and composite parts. Show less

Carried out Plant layout change (floor-plan drawings) for increasing refrigerator production capacity and to increase efficiency by 35% and reduced wage cost by 74.88 lakhs by substituting operation from four lines through NVAs.Responsible for the setup of four production line for six different models based on process flow diagram, Production cycle time study, OEE/OLE, safety, floor space availability, just in time management, operational bottlenecks and sub- systems testing of… Show more Carried out Plant layout change (floor-plan drawings) for increasing refrigerator production capacity and to increase efficiency by 35% and reduced wage cost by 74.88 lakhs by substituting operation from four lines through NVAs.Responsible for the setup of four production line for six different models based on process flow diagram, Production cycle time study, OEE/OLE, safety, floor space availability, just in time management, operational bottlenecks and sub- systems testing of refrigerators production.Designed and fabricated Carton tape sealing machine in-house for variable height, eliminating manual operations with ROI of 17.28 lakhs per year.Designed and fabricated base honeycomb assembly machine with ROI of 11.52 lakhs per year.Benchmarking brazing drier to lokring driers during covid 19 pandemic oxygen supply shortage cost saving of 13.20 lakhs per year.Process set up and establishment Including layout preparation, M/c installation, capability establishment and capacity planning, documents (PPAP/QPAP) and PFMEA, Control Plan.Zero defect projects – Top critical 9 defects PPM reduce to under 100 PPM.Follow ups on projects with design checklist from trials to manufacturing, to eliminate errors from the final design and modifying designs according to feedback at various levels. Conduct meeting for existing and new parts quality improvement, draw balloon diagrams, perform part inspection and developed BOM,.Provide inputs to create solid models, assembly and detailing of product subsystems and interface structures using CAD/PLM tools such as SOLIDWORKS, ANSYS, AUTODESK INVENTOR.Arrange meetings with cross functional teams of manufacturing plant including production team, quality, marketing and service team to address processes, cost, commercial issues, and requirements.Research different alternatives for production methods and plastic, steel, rubber materials. Show less

Responsible for KPI targets, shift planning, ensure adherence to production documents such as control plan, standard operating procedures, work instruction sheet, execution of daily production plan, coordinate for timely arrival of material, achieve production quantity targets as specified in manufacturing plan, resolve issues related to production line, intervention in case of machine breakdown / rejection trend, documentation.Ensuring product quality and maintain documentation related to… Show more Responsible for KPI targets, shift planning, ensure adherence to production documents such as control plan, standard operating procedures, work instruction sheet, execution of daily production plan, coordinate for timely arrival of material, achieve production quantity targets as specified in manufacturing plan, resolve issues related to production line, intervention in case of machine breakdown / rejection trend, documentation.Ensuring product quality and maintain documentation related to line start up, set-up change, 4M (Man, Machine, Material, Method) change management, point / system CIP, OEE status, rejection and defect status etc.Identifying opportunities for safety, quality and productivity improvement and implementation of the same, participate in IDC rejection projects, OEE improvement projectsResponsible for application and implementation of BPS concepts as specified by industrial engineer / BPS coordinator on shop floor.Responsible for daily rejection analysis with MFQ and follow up for corrective and preventive actions, implementation of containment action, update daily deviation management board, timely OPL closureResponsible for maintaining 5S, health, safety and quality compliance, machine trouble shooting, type Change over, responsible for adherence of standardized work in shop. Show less

CTech labs (A SINE IIT BOMBAY Company) is a design, engineering and innovation led Development Company, that creates and delivers eco-friendly (green design), marketable products derived from technologies available at the Indian Institutes of Technology (IIT’s), various research laboratories, individual inventors and patent holders.Responsible for overall designing of Electric vehicles and vehicle dynamics. Designed, styled, and built wood prototypes of the E-Scoot, E-Trike, and… Show more CTech labs (A SINE IIT BOMBAY Company) is a design, engineering and innovation led Development Company, that creates and delivers eco-friendly (green design), marketable products derived from technologies available at the Indian Institutes of Technology (IIT’s), various research laboratories, individual inventors and patent holders.Responsible for overall designing of Electric vehicles and vehicle dynamics. Designed, styled, and built wood prototypes of the E-Scoot, E-Trike, and E-Rick for iterations and to increase their efficiency and safety using Solidworks and CAD. Designed and manufactured white body with FRP material for light weight vehicles. Used reverse engineering to calculate various parameters for designing vehicle sub-systems. Gathered test driving data for braking distance, speed, battery life, range, and chassis FEA analysis.Created BOM, drafted 2D drawings, created balloon diagrams and conducted part inspection. Design, styling, and fabrication of e-scooters, e-trikes, and e-rickshaws.we successfully delivered 4 E-scoot, 8 E-Trike, 1 E- Rick in this period. Show less

Dreamriders Vehicles Pvt. Ltd. was established in the year 2007. They are the leading Service Provider of Cafe Racer, Rat Bike, Street Fighter, Chopper, Bobber Bike Modification Service.Designed and fabricated chassis and sub-systems of bike according to client's need and safety. Live project to design the custom motorcycle’s chassis for client (commercial project) including chassis, fuel tank, exhaust, leaf spring suspension, wheel hub assembly, perimeter disc brake, handle, triple… Show more Dreamriders Vehicles Pvt. Ltd. was established in the year 2007. They are the leading Service Provider of Cafe Racer, Rat Bike, Street Fighter, Chopper, Bobber Bike Modification Service.Designed and fabricated chassis and sub-systems of bike according to client's need and safety. Live project to design the custom motorcycle’s chassis for client (commercial project) including chassis, fuel tank, exhaust, leaf spring suspension, wheel hub assembly, perimeter disc brake, handle, triple t, forks, mudguards etc. CFD analysis of all the components working with fluid boundary conditions to check safety. Analyzed data collected during test days, including client ergonomics Also worked in repairing, assembling and disassembling of bike Show less

Co-managed a team 16 to design and assemble components of ATV (All Terrain Vehicle) for 2017 SAEINDIA BAJA and ENDURO STUDENT INDIA. Lead the chassis and CVT transmission teams to design the sub-systems. Analyzed vehicle performance using Solidworks, AutoCAD, and Ansys for various CAD drawings, assemblies, and DFMEA. Oversee material and component selection research. Representative in technical inspection round and clearance for race.

The Escorts Group is an Indian engineering company that operates in the sectors of agri-machinery, construction and material handling equipment, railway equipment and auto components.Learned case transmission assembly, Gear manufacturing and Gear profiles, applied Detailed study of processes- Honing, Shaper, Broaching, Milling, Gear Hardening process (Quenching process).Analyzed Gear Profile through graphs plotted by machine tools while working with design team.Analyzed… Show more The Escorts Group is an Indian engineering company that operates in the sectors of agri-machinery, construction and material handling equipment, railway equipment and auto components.Learned case transmission assembly, Gear manufacturing and Gear profiles, applied Detailed study of processes- Honing, Shaper, Broaching, Milling, Gear Hardening process (Quenching process).Analyzed Gear Profile through graphs plotted by machine tools while working with design team.Analyzed Engine parts and Assemblies of engine, Rear Axle Case Transmissions (FarmTrac and PowerTrac)Detailed study of CNC (Computer Numerical Controlled) Machines. Show less