Working on lean manufacturing principles – 5S, Kaizen. implementation of quality programs throughout the plant by using QM Tools such as 5S methodology. Excelled in applying Lean concepts/ Industrial Engineering such as SMED, OEE Analysis, Lean 6 Sigma, Line Balancing, Kanban, 5S, Principles of Motion Economy, Waste Hunting, Auto Quality. Leveraged skills in achieving a breakthrough success in establishing a New Production Unit. Noted for contributing towards production planning with ERP’; established & implemented ERP throughout the entire production division. Planning day-to-day strategies, budgets, production schedules, along with resource allocation for optimum output. Designing & implementing systems, processes and procedures to facilitate smoother functioning of overall production operations and enhance operational efficiency. Coordinating with all production units in all aspects related to production, manpowerIdentifying staffing and capital needs, collecting relevant data and writing justifications for established needs. Recruiting teams and determining training needs of employees to enhance their operational efficiency leading to increased productivity. Reviewing production orders, schedules, delivery dates and inventory levels to determine product availability. Attending review meetings to monitor progress of the production as per schedule, ensuring timely completion and adherence to quality norms. Managing production operations with a view to ensure timely accomplishment of production targets as per delivery requirements of customers and within cost parameters. Following Standard Operating Procedures, manuals & work instructions for production operations for the unit. Determining future needs and building production capacity for producing required volumes and within financial costs. Planning & implementing preventive & predictive maintenance schedules for improving overall reliability of plant equipment in manufacturing operations.

Managed Proficiency in manpower management, productivity enhancement, new technology scale up, automation to increase the productivity levels. Handled the responsibilities of success in layout and floor plans design & development to increase productivity and reduce material movement. Handled the automated process with less number of workers. Handled oriented professional with people management techniques and capability to manage change with ease.

Controlling the production operations as per the capacity available; executing production operations in coordination with the other functions. Coordinating with all production units in all aspects related to production manpower. Identifying staffing and capital needs, collecting relevant data and writing justifications for established needs.

Managing production operations with a view to ensure timely accomplishment of production targets as per delivery requirements of customers and within cost parameters. Following Standard Operating Procedures, manuals & work instructions for production operations for the unit. Planning & implementing preventive & predictive maintenance schedules for improving overall reliability of plant equipment in manufacturing operations.

Along with previous responsibilities, Have started handing all the functionalities and role of customer relationship management.

Along with the responsibilities of previous position, have started looking Supplier Visit (Vendor Development).Interaction with External Laboratories. Have also started handling Textile Division and Stitching Shop.

Along with the responsibilities of previous position have started handling the in process quality control and assurance in Machine Shop (CNC, Traub), Surface Preparation Shop, Stamping Shop and forging.

Worked in Internal Audit for ISO:9001. To ensure the quality in all areas starting from Raw Material to Finished Product (also includes Work in Process Quality Checks). Also handled the testing services in accordance with the European Standard (CE Marking), American Standard (ANSI Marking), Canadian Standard (CSA Marking), Russian Standard, SIRIM Standard and ANZ Standard.

Established and Maintained QMS & EMS along with PPAP & APQP Documents. Solved quality issues through various quality tools like 5 Why’s, G8D.