Shashank Suman Email and Phone Number

Assembly

Result-oriented Professional with 6 years of rich experience in driving Production for various type of Auto Parts Assembly Operation & Polyurethane Molding (Rigid, Flexible & Integral Skin)Strong experience in PU Machine Operations, Air Bag & Steering Wheel Assembly with reduction in PU scrap by monitoring quality data and taking corrective action to improve or correct the operationsControlled all lab operations such as free rising density, foam density, cream time ,gel time ,hardness… Show more Result-oriented Professional with 6 years of rich experience in driving Production for various type of Auto Parts Assembly Operation & Polyurethane Molding (Rigid, Flexible & Integral Skin)Strong experience in PU Machine Operations, Air Bag & Steering Wheel Assembly with reduction in PU scrap by monitoring quality data and taking corrective action to improve or correct the operationsControlled all lab operations such as free rising density, foam density, cream time ,gel time ,hardness testing ,warpage test , for foam product quality.Managed the documentation of TS-16949-2009 & ISO 14001:2004, OHSAS 18001:2007 for Production DepartmentWorked on Quality Tools such as 6s,5Gen,5MControl,Kaizen,3M,4M, Line balancing, Poke –Yoke, Work Instruction, Cost Saving Suggestions, JIT and soon.Performed Root Cause Analyses for each breakdown such as Why-Why Analysis & 5W1H,implemented Kaizen and initiated corrective actions along with the execution of annual shutdown jobs.Experienced in Cannon & Krauss Maffie high pressure foam machine operation, density molded foam process & product and calibration adjusting chemical ratioDirected international & domestic operations for the set-up standards with liability for strategic utilization & deployment of available resources to achieve organizational objectives.Team-based management style coupled with the zeal to motivate peak individual performances with exceptional communication skills. Show less

Fully responsible for Machine Maintenance, Production Planning, Chemicalsconsumption.- Manufacturing pu molded foam and furniture

• Prime take care of polyurethane foaming process.• PU foaming( flexible foam and regid & semi regid foam)• Operate and control TOMAC TOHO High pressure FOAM Machine for RIM process.• Machine preventive, calibrations, programming, adjusting chemical ratio and setting other parameters. • Responsible for chemical blending and formulation of chemical as per product quality. • Responsibility of all Foaming machine, Devices and Tools.• Production planning and scheduling… Show more • Prime take care of polyurethane foaming process.• PU foaming( flexible foam and regid & semi regid foam)• Operate and control TOMAC TOHO High pressure FOAM Machine for RIM process.• Machine preventive, calibrations, programming, adjusting chemical ratio and setting other parameters. • Responsible for chemical blending and formulation of chemical as per product quality. • Responsibility of all Foaming machine, Devices and Tools.• Production planning and scheduling for manufacturing of Polyurethane Foam.• Responsible for Chemical run trials for various density foam production as per Customer needs.• Reduce rework and scrap by taking effective actions and process change.• Preparing and implementing action plans effectively to maximize overall equipment efficiency. Analysis of daily /weekly/monthly Chemical consumption and generation of PU. Production coordination/Overall responsible of production. Maintenance of machinery, inspection.• Knowledge of measuring instruments.• Maintained products quality standard. • Well awareness safety and fire fighting.• Implementation of 5S, KAIZEN & Continuous Improvement related to cost, Quality, Moral, Safety and related Processes.• Knowledge of various density foam process and production like Integral skin foam and Flexible foam for seating system.• Responsible for various type of chemical storage, inventory like MDI/TDI, POLYOLS, RELEASE AGENT, COLOUR PAINT, COLOUR PASTE and WASHING CHEMICALS from various supplier like Huntsman, Manali Petrochemicals and Germany Takata.• To ensure quality on line & Provide on line training for any customer near miss-defect, Material handling, Line Feeding.• Responsible for various density Foam (flexible/Rigid) production and monitoring.• Examine the needs for training and provide on the job training to departmental personnel.• Troubleshooting and solving technical problems.• Integral skinn molded foam and flexible molded foam. Show less