Shawn Daly Email & Phone Number

Broadview, Illinois

Designed and developed new processes for new products, cost saving on existing products, developed new finishes and welding techniques. Developed and installed Quality System for new products and training. (DFMEA, PFMEA, Control Plans, and Product Testing to Marketing Specifications. Reduce Cost on Existing Products By using DMAIC Process.

Chicago Illinois

Developed and Maintained the Quality System with the Plant Mangers. Maintain Fords Q1, TS16949 and ISO14001 certifications with the Plant Manager. Customer’s representative. Contacted customers and suppliers regarding quality issues. Established and directed policy, inspection, and test procedures. Assisted other departments with new product development. Researched product defects and work with the departments to finding the root cause and placing the Controls in place to prevent further issues. Developed process control procedures. Coordinated overall quality specifications and standards. Participate in strategic management process, market strategy, and business and resource allocation decisions. Develop and administer Quality Assurance Program.

Woodridge, Illinois

AQP, PFMEA, Control Plan, work instructions. New product development. DOE to Reduce Product Variation to Reduce Scrap from 15% to 0.05% Tool design. Set-up tooling. Worked with supplier development. Training operators. Equipment, tooling, and material spec. 6 Sigma. Auto CAD 14. Unigraphic 18. Launch team for fab front axle. Launch team for Primax and HMX rear suspension.

Ottoville, Ohio

New plan start-up. Installed and set-up tool room and equipment. Problem solving team on trouble tooling. Hired 20 tool and die makers, 1 engineer, and 1 assistant engineer. Acting engineering manager 9 months. PFMEA. AQP. QS9000. Procedures. Set-up PM. Work order system. Continuous improvements. Training new employees. Launch 20 die for Ford Escape.

Culver, Indiana

Process Engineer over forming. Purchased new tooling. Quick die change. Purchased and install 3 new presses (1000 ton, 800 ton and 500 ton.) Write appropriations. Team leader cost reduction team ($3 million first year, $3.5 million second year.) Process/Project Engineer for new Ford line (Lincoln LS and Jaguar S type.) Purchase of new equipment (6 M equipment, 12 M tooling.) Cost estimating. Process development. Proto-typing. PFMEA, control plan, work instruction. Equipment specs. Team leader Ford APQP team. Launch line. Routing. DOE. Kaizen – cell manufacturing. Lean manufacturing. Ergonomics. MIG welding. Resistance welding. Robotics. CNC tube bending. Floor layout.

Sycamore, Illinois

Product testing. Product design. Tool design- forming, screw machine, assembly. SPL. Press re-building. Screw machine re-building. CNC programming.

Bachelor Of Science In Mechanical Engineering, Mechanical Engineering

Activities and Societies: President of ASHRAE ASME

Associate Of Science (A.S.), Engineering