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## Leveraging expertise to transform dream projects into reality. Strategic production management for optimal outcomes. • Project manager of Omera Lube oil blending plant & base oil, additives tank terminal.• Ex-PIant in charge of Powder Coating Paint (Capacity:120 MT Paint per month) at Berger Paints Bd.• Ex-Manager Production in Resin Plant (Capacity: 700 MT per month) at Berger Paints Bd.• 10 years+ of experience in the field of manufacturing industry, Expert in Factory operation management.• NEBOSH International General Certificate in Occupational Health and Safety, Feb, 2024• Growth-focused leader: Excels at achieving results, maximizing productivity and profitability.• Led diverse production operations, ensuring high quality, safety, and efficiency. Experienced in resin, powder coating, emulsion production and ETP management. • Managing a team of employees to ensure smooth operations.• Continuously identifying inefficiencies and finding ways to streamline production processes.• Strong interpersonal skills to interact with clients, suppliers, and other stakeholders effectively.• Bringing new solutions to existing challenges and helping drive the business forward through creativity and problem-solving.• Directed & Organized company’s leadership program such as Manufacturing meet, safety week event, non-management union program.• Experienced in planning, budgeting, and executing capital projects. Successfully manage projects from start to finish, optimizing resources and ensuring timely delivery.• Control the expense as per budget & reduce costs through innovative ideas & implementation of kaizen.• Proficient in Business Planning, Process Development, Reporting, Documentation.• Organized leadership training inside the organization & external vendors.• Contributing to long-term business strategy by evaluating risks and identifying opportunities for growth.• Proficient in Business Process Compliance, Risk Management, Environmental sustainability management (ESG).• Proven track record of effectively managing human resources, minimizing grievances, and improving employee satisfaction and productivity.Experience:1.Project Manager at Omera fuel Limited. Duration: From June-2024 to continue
Omera Fuels Limited
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Project ManagerOmera Fuels LimitedDhaka, Bd
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Project ManagerOmera Fuel Ltd Jun 2024 - PresentDhaka, BangladeshResponsibility:• To manage the project at Lube oil blending plant-Project Budget: 100 crore BDT• To contribute in the Chittagong Bay terminal project as EPC- Project Budget: 4 billion USD
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Plant In Charge -Powder Coating (Manager-Production & Maintenance)Berger Paints Bangladesh Limited Apr 2023 - May 2024Dhaka, BangladeshMajor Contribution & Achievements:Operation Management: • Plan, organize, direct and run optimum day-to-day operations to exceed our customers’ expectations.• Increase production, assets capacity and flexibility while minimizing unnecessary costs and maintaining current quality standards.• Preparing SOP for Automation operation in PLC, and SCADA to maintain smooth operation.• Prepare monthly operation report, maintenance & productivity report.• Prepare central presentation & compiled report for Managing Director.• Minimize maintenance hours & costs through preventive and breakdown maintenance• Prepare annual expense & consumables budget & establish better inventory control. • Implementation of CAPEX & projects through coordination with relevant functional units and vendors• Maintain ISO standard as per ISO-9001(QMS), ISO-14001(EMS), ISO-27001(ISMS) & ISO-45001(OHS).• Commit to plant safety procedures.• Implementation of OSHA standards in Resin, ETP, PC plant, preparing risk registers & HIRA.Cost reduction:• Increasing productivity from 398 kg/man-hr. (year-2015) to 455 kg/man-hr. (year 2023). • Per unit cost (PUC) reduction from 6.42 Taka/Kg (year 2015) to 5.16 Taka/Kg. (Year-2023)• Reduce yearly maintenance cost from 20 lakhs taka to 15 lakhs by implementing kaizen.• Collect and analyze data to find places of waste or overtime.Project work Activities:• PC plant capacity analysis & brought approval from MD worth 20 crore New Production Line-1000Kg/hr.• Led the Installation and commissioning of BDT 5 crore worth 20 MT/day Resin Reactor • Introducing Automation (PLC, SCADA based) in all of the three no’s 5 MT Reactor (Liquid charging & recipe-based operation)• Installation, commissioning of 20 crore BDT New ETP-24 m3/hr. & 200 m3/day ZLD project.• Feasibility study (Project charter & stakeholder register) of 10MT Reactor & 5 storied building for Polyester Resin production from 2021 to 2023. -
Asst. Production ManagerBerger Paints Bangladesh Limited Apr 2020 - Mar 2023Dhaka, BangladeshSection: Production of Resin, Power bond SR, Powder Coating, ETP, and Incinerator.Major Contribution & Achievements: Operation Management: • Preparing SOP for Automation operation in PLC, SCADA to maintain smooth operation.• Execute data updating in SAP, PR, PO creation, GRN, TECO, Service entry sheet.• Minimize maintenance hours & costs through appropriate preventive and breakdown maintenance• Prepare annual expense & consumables budget & establish better inventory control. • Implementation of CAPEX & projects through coordination with relevant functional units and vendors• Maintain ISO document as per ISO-9001(QMS), ISO-14001(EMS), ISO-27001(ISMS) & ISO-45001(OHS).• Achieve the actual production at 102% to production plan & reduced maintenance hour by 10%• Introducing online data (DO) monitoring system in ETP operation.Cost reduction:• Increasing productivity from 398 kg/man-hr. (year-2015) to 455 kg/man-hr (year-2021). • Process time reduction from 12 hr (year-2015) to 10.5 hr.(year-2021) by monitoring & controlling the fuel (NG, CNG, Diesel) availability.• Per unit cost (PUC) reduction from 6.42 Taka/Kg (year-2015) to 5.16 Taka/Kg. (Year-2021)• Yearly Machine Breakdown maintenance (main machine) hour reduction from 250 hr.(year-2015) to 155 hr. (year-2021) by monitoring preventive maintenance activities.• Reduced chemical consumption of ETP from 15 kg/ batch (Lime, ferrous) to 8 kg/ batch (Lime, ferrous)• Reduce yearly maintenance cost from 20 lakhs taka (approx.) to 15 lakh taka (approx.).
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Senior Production OfficerBerger Paints Bangladesh Limited Apr 2015 - Mar 2020Dhaka, Bangladesh1. Prepare and submit and budget proposals (Capital Expenditure, Expenses, Manpower) to factory management for the forth-coming year with a view to ensuring adequate resources and capacity for the next year to meet production budget.2. Prepare and execute Monthly/daily production plan of Power Bond SR to support sales and produce Resin to support solvent based production unit, production capacity, and raw material availability with a view to meet sales indent. 3. Check completion of daily production recording data in SAP (COR1, MIGO, COR6N, COR2, MB5B)4. Analyze and report important job-efficiency parameters such as Productivity, Processing Cost, Batch Variance, Right First Time, etc to higher management on daily and periodic basis.5. Train departmental work force and coordinate with Maintenance Department with a view to minimize maintenance hours and costs through appropriate preventive and breakdown maintenance.6. Prepare proper preventive maintenance plan for each machinery considering unhampered production activities.7. Check TDS, DO, BOD and COD at different points of Effluent Treatment Plant and take necessary action to maintain all parameters of effluent within the desired (DOE) limit. 8. Operate incinerator and ETP.9. Ensure implementation of budgeted Capital Expenditures as per schedule provided by Production Manager by coordinating with Maintenance, Supply Chain Department and Vendors and maintain liaison with them.10. Check & ensure operation in compliance with ISO 9001 - 2008 standards.
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Assistant Chemical Engineer (Production Of Ms, Mtt, Diesel)Chowdhury Refinery Limited Apr 2014 - Mar 2015Bangladesh• Controlling, Monitoring, Observation the production process.• Optimizes the quality of desired products (M S, MTT, and Diesel).• Preparing test solutions, chemicals and performing laboratory tests.• Receive the raw material / (NGC), and delivered the products to the different customers.
Shawon Ahmed Skills
Shawon Ahmed Education Details
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Narail Govt Victoria CollegeScience -
Narail Govt High SchoolGpa-5 Out Of 5
Frequently Asked Questions about Shawon Ahmed
What company does Shawon Ahmed work for?
Shawon Ahmed works for Omera Fuels Limited
What is Shawon Ahmed's role at the current company?
Shawon Ahmed's current role is Project Manager.
What is Shawon Ahmed's email address?
Shawon Ahmed's email address is sh****@****rbd.com
What schools did Shawon Ahmed attend?
Shawon Ahmed attended Bangladesh University Of Engineering And Technology, Narail Govt Victoria College, Narail Govt High School.
What are some of Shawon Ahmed's interests?
Shawon Ahmed has interest in Social Services, Children, Economic Empowerment, Civil Rights And Social Action, Politics, Education, Environment, Poverty Alleviation, Science And Technology, Disaster And Humanitarian Relief.
What skills is Shawon Ahmed known for?
Shawon Ahmed has skills like Chemical Engineering, Engineering, Aspen Plus, Matlab, Process Simulation, Process Engineering, Aspen Hysys, Gas, Commissioning, Autocad, Heat Transfer, Polymers.
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