Shelly Dutler Email & Phone Number

West Dundee, Il

Experienced engineer and problem solver who is devoted to working with teams to find their "aha!" moments and progressing technology through lifelong education.

Schaumburg, Il

Leading the educational department of AFS Institute to innovate metalcasting skills training methods and offerings while growing revenues.■ Increased In-Plant course revenues by 27% in a nine-month period in the last fiscal year by developing partnerships with key companies.■ Developed an in-plant training quoting procedure with online quote requests for potential customers resulting in less than 24 hour turnaround on quotes and continued follow-up on quotes to increase closure rates. Current fiscal year monthly quoted potential revenue increased by 17% and in-plant monthly realized revenue increased by 57%.■ Completely overhauled departmental communication methods providing the team and other departments with instant access to up to the minute data for key performance indicators.■ Instituted a personal yearly goal for department staff to create one new project that aligned with the organizational goals and included cross-departmental communication and participation that resulted in increased revenues for classroom courses.■ Hired two new department staff members with a focus on meeting department goals for financial growth and diversification of department skills.■ Stewarding high profile grant projects with America Makes to promote leading-edge 3D printed sand molds and cores in the Metalcasting industry. ■ Developed 3D models demonstrating how printing technology can be used in the patternmaking process for metalcastings. Patterns will be used for future Foundry in a Box demonstrations for all ages of engagement.■ Investigated, assembled, maintains the current 3D printer technology at AFS Headquarters.■ Serving as member of the cross-department social media team to promote the metalcasting industry, events, and STEM outreach efforts.

Schaumburg, Il

Achieve the mission of a nonprofit technical association, "advocate, innovate, educate", with activities to serve the members of the metalcasting industry. ■ Manage the course development projects by overseeing instructional designers and subject matter experts, both in-house and remote, to produce skills training that meets established adult learning and quality standards for accurate technical content.■ Developed inexpensive lab activities for the metallurgy and gating classroom courses using open source micro controllers, hand-held measurement devices, and other common materials; lab activities have also been successfully applied in a junior high school environment.■ Act as the liaison between the Institute and the AFS technical committees to increase communication for educational needs and project status, source qualified subject matter experts for development, and identify course facilitators.■ Function as a member of the social media team to promote the metalcasting industry, events, and STEM outreach efforts.

Schaumburg, Illinois

Managed customer accounts by supporting the interpretation and application of the simulation results and integration of casting process simulation within their organization. Provided engineering services to eliminate casting related issues. Developed new courses and training material for software and foundry processes.■ Resolved stress related casting issues at the casting design level working with both the designers and foundries to achieve a solution.■ Worked with casting designers to integrate casting process simulation into design, sourcing and quality improvement.■ Measured and developed a dataset for high temperature creep properties for a martensitic stainless steel alloy.

Schaumburg, Il

Completed casting process simulation projects to support sales, provide engineering solutions, and assist current customers in understanding simulation results or troubleshoot problems. Worked with current and potential customers to setup simulation projects, determine realistic and feasible solutions, and communicate results to support the determined solution. ■ Resolved casting defects that occurred in the filling process with modifications to the gating systems providing a robust solution to the customer which was implemented on multiple patterns.■ Eliminated shrink defects in iron, steel and copper alloy castings using known foundry techniques verified with simulation and validated with actual cast parts.■ Determined root causes occurring during the casting production process for observed in-service cracks which could not be attributed to the component’s functional stresses.

Waterloo, Iowa

Integrated the 350 series engine into various industrial and agricultural products which included working with the customer and application engineers at John Deere to determine cost effective solutions, engine assembly instructions, and developed new trim components and assemblies to meet customer specifications and EPA regulations. ■ Worked with development, application, and manufacturing engineers to develop a bill of materials and assembly instructions for the first Tier 2 350 series engine build. Followed assembly of the first engine to document issues and provide suggestions for improvement.■ Evaluated casting process simulation software and provided recommendations to management.■ Integrated casting process simulation into the casting design, continuous casting improvement, and casting quality improvement phases by providing simulation services and utilizing foundry process knowledge.■ Resolved crack issues in an exhaust manifold due to residual stresses in the casting using casting process simulation software.■ Worked with John Deere foundry suppliers to eliminate shrink issues by modifying the casting design using casting process simulation software.

Waterloo, Iowa

Worked in the drafting group to complete modifications, create new drawings and models, and control the flow of paper and electronic drawings per the request of the design and application engineers for the agricultural and engine divisions. ■ Made modifications to paper and electronic drawings.■ Created 2D drawings from existing 3D models, 3D models for existing 2D prints, and assemblies in Pro/Engineer.■ Developed process instructions for the control of documents through the drafting department.

Master'S Degree, Material Science And Engineering, Magna Cum Laude

Studied metallurgy, solidification behaviors of metals, and crystallography. Performed research on high temperature mechanical tensile.

Bachelor Of Science (Bs), Manufacturing Technology, Metal Casting, Magna Cum Laude

Activities and Societies: American Foundry Society, Society of Manufacturing EngineersVolunteered in the Metal Casting Center to produce.