Shilp Patel Email & Phone Number

Vadodara, Gj, In

Vadodara, Gujarat, India

Vadodara, Gujarat, India

• Managed raw materials and WIP inventory, scheduled productions of corrugated boxes and processed BOM using ERP software - odoo reducing overall inventory cost by 35% and increasing on-time deliveries by 60%.• Deployed lean manufacturing methods like A3, Kaizen, 5S to standardize and improve the current operations and trained staff and workers to bring a culture of continuous improvement in the facility.• Optimized the facility layout of Quality Packaging using VIP PLANOPT to… Show more • Managed raw materials and WIP inventory, scheduled productions of corrugated boxes and processed BOM using ERP software - odoo reducing overall inventory cost by 35% and increasing on-time deliveries by 60%.• Deployed lean manufacturing methods like A3, Kaizen, 5S to standardize and improve the current operations and trained staff and workers to bring a culture of continuous improvement in the facility.• Optimized the facility layout of Quality Packaging using VIP PLANOPT to redesign work layout reducing material handling travel distance by 2.9 million feet per year and material handling operator from 7 to 4.• Measured Work by Time and Motion Study analysis to obtain standard time for each activity (work element) to determine the standard operating time for workers reducing the worker idle time from 60% to 20% which resulted in decrease of manpower requiremrnt by 25%.• Supervised production workers to determine problematic areas and implement solutions for optimized production. Show less

Cockeysville

• Trained production team and production managers on the floor regarding the concept of lean manufacturing – Value Stream Mapping and successfully developed the current value stream map.• Identified bottleneck in Albums99 production using root cause analysis reducing waiting time from 19 days to 5 days.• Developed future state value stream map using lean tools to reach the production goal of 120 albums per day.• Increased the daily output from 80 albums in two shifts to 120 albums… Show more • Trained production team and production managers on the floor regarding the concept of lean manufacturing – Value Stream Mapping and successfully developed the current value stream map.• Identified bottleneck in Albums99 production using root cause analysis reducing waiting time from 19 days to 5 days.• Developed future state value stream map using lean tools to reach the production goal of 120 albums per day.• Increased the daily output from 80 albums in two shifts to 120 albums in one shift thereby reducing one shift and head count by 5 in albums department saving USD 210k annually. Show less

Master’S Degree, Industrial Engineering

Activities and Societies: Institute of Industrial Engineers (IIE), American Production and Inventory Control Society (APICS)

Bachelor'S Degree, Mechanical Engineering

Activities and Societies: SME- Society of Mechanical Engineers

High School