Shine Jose Email & Phone Number

Texas, United States

Dallas-Fort Worth Metroplex

OC Doors (Masonite®) Retail Operations

Dallas-Fort Worth Metroplex

Manages large-scale multilocation Operations and Manufacturing Engineering projects focused on Strategy Deployment, Supply Chain Development, New Product Introduction, Standardization, Automation, Problem Solving, Process Excellence and Continuous Improvement to deliver World Class Operational Performance across Manufacturing division/ sites serving North American Residential Retail Market.Primary Responsibilities:• Manufacturing operations project management• Divisional Strategic planning & execution• EHS strategy roadmap development & execution• ESG strategy deployment & sustenance• Automation strategy roadmap planning & execution• Standardized training system inception & implementation• NPI production launch, process validation to scale-up• TPM deployment & CMMS implementation • ERP, MES, QMS systems implementation• Manufacturing plant & warehouse greenfield projects

Dallas-Fort Worth Metroplex

Manufacturing and Distribution Supply chain Operations & Engineering support with a North American market leading LED Lighting solutions company.Primary Responsibilities/ Achievements:- Distribution Center and Manufacturing area processes/ layouts were redesigned to create a cost-efficient product flow based on Value Stream mapping and DFMA analysis, thus reducing the eight wastes of Manufacturing and improving inventory/ shipping accuracy.- Continuous Improvement efforts were undertaken by leading Kaizen events focused on reducing Safety incident rates and improving Quality, Productivity & Delivery metrics. JSAs were conducted as part of these events to expose and mitigate several EH&S risks.- Process Improvements were made by introducing CTQ steps and FMEA based Standard Work to improve inventory and shipping accuracy thus reducing financial write-offs.- Reduced customer claims due to short shipments and product damages during shipping and receiving by implementing various Process Improvements and sustaining them with Control and Audit plans.

Dallas-Fort Worth Metroplex

Process/ Quality Engineering & Operations support for a high-speed roofing shingle manufacturing plant.Primary Responsibilities/ Achievements:- Conducted various production qualification trials for new raw materials and performed process & quality improvement validations.- Enabled Wonderware Historian and Trend utilities to perform process/ operations data analysis and troubleshooting any process/ quality/ productivity issues.- Upgraded and deployed WinSPC real-time Quality software to analyze Process/ Quality data and develop quality reports.- Implemented several Continuous Improvement projects to maximize throughput, eliminate waste and improve OEE.

Greater Philadelphia

Operations and Asset Lead Process Engineer for Tissue Converting Operations plant and downstream processing/ packaging/ distribution center.Primary Responsibilities/ Achievements:- Functioned as the Process/ Quality Engineering Leader and performed Process data analysis and validation to Centerline Standards for converting production areas utilizing GE Proficy Historian & OSIsoft PI SCADA systems.- Responsible for managing all Raw Material Quality Issues utilizing ETQ QMS system; Ensuring consistent Material Quality Compliance by mitigating risks associated with internal and external suppliers.- Routine troubleshooting based on PDCA model to minimize Process Delays, Material Waste, Quality defects, and any operational issues to improve metrics set for Product Safety, Quality and Production performance.- Functioned as the Process Engineering lead of a $25MM Capex Project for Tissue Converting Equipment Upgrade, Automated Downstream Conveying & Packaging Equipment, Installation & Commissioning. (Project execution included equipment selection, plant floor layout planning, FAT and Equipment Qualification, Operator training and certification, Demolition of old equipment, Installation and Validation of equipment to produce finished products, SAT and Start-up curve management until production targets were achieved.)- Lead in conducting various production trials to qualify new equipment/ materials using a structured MOC system process, execute changes in standards, and validate improvements to create savings and provide operations support in sustaining them.- Mentoring Engineering Co-ops and lesser experienced Engineers through various projects.

Greater Philadelphia

Engineering & Operations support for manufacturing Medical & Pharmaceutical sterile barrier packaging company (ISO 13485 registered, FDA cGMP compliant environment)*Bemis Company merged with Amcor in 2019Primary Responsibilities/ Achievements:- Process Improvements and troubleshooting in Manufacturing relevant to Medical Devices Packaging Production; Heat-activated adhesive (sealant) formulation mixing, substrate adhesive coating, flexible converting, pouch manufacturing and flexographic/ offset printing in sterile clean-room environment.- Plant Lean & TPM Champion leading Kaizens focused on Problem-solving, Continuous Improvement and Equipment Reliability, following the Six Sigma DMAIC model and utilizing various SPC tools.- Multi-plant SAP implementation core team member, SAP PM Implementation Key User, SAP BI/BW Key User, PM Plant Master Data Specialist.- Preventative Maintenance Program, TPM, MRO & Instrument Calibration Management in SAP.- Operational Cost take-out (cost reduction) Management for the entire plant.- New Production Equipment Check outs, Installations and Validation – IQ, OQ, PQ.- Equipment upgrade installations focused on Safety, Compliance, Quality & Productivity.- Machine safeguarding installations as per OSHA regulations.- High speed Product/ Machine Vision Inspection systems Installation, Validation and Maintenance.- Root cause analysis of customer Quality issues & CAPA implementation as per QMS.- Documentation of Procedures, SOP and Standard Work Instructions.- Training of Production Supervisors/ Operating personnel on Production Equipment operations.- Mentoring Engineers and Engineering Co-ops to support various projects.

Greater Philadelphia

Product & Manufacturing Engineering support for Automotive Electrical motors re-manufacturing division.Primary Responsibilities/ Achievements:- Engineering support for production assembly lines, re-manufacturing operations/ processes.- Led implementation of Toyota Production System for Electrical Division production areas.- Led Process Improvement Kaizens focused on creating continuous product flow with lead time/ reject reduction to achieve standardization.- Supported New Product Introduction process following APQP and PPAP methodology, new assembly lines/ cells design and implement autonomation (Jidoka).- Conducted Warranty/ Reject analysis and led RCA events to improve Quality of products.- Development and implementation of Production process standards, Standard Work, FMEA, Control Plans in compliance with ISO/ TS16949 standards.- Performed motion work analysis of Manufacturing tasks utilizing MOST (Maynard Operation Sequence Technique) to standardize and document proper work balancing throughout the Manufacturing Operations.- End-to-end Value stream mapping of all Manufacturing operations to reduce the overall plant lead time by 50%.- Assembly line defect troubleshooting, root cause analysis and corrective action implementation.- Floor plan layout management of the plant in AutoCAD.- Introduced, trained & managed the 5S program for the plant to create a visual work place.

India/ Usa

Offshore SAP R/3 ERP implementation consulting focused on Material Management (MM) and Warehouse Management (WM) modules.Primary Responsibilities/ Achievements:- Project functional support for SAP implementation (MM/ WM modules)- ABAP/4 programming for system customization.- CRP sessions, Key-user and End-user training development support.

India

Electrical Maintenance Engineering support for the manufacture of Polyester chips, BoPET Extrusion Film, PET Filament Yarn, Engineering Plastics and related converting/ recycling process engineering operations.Primary Responsibilities/ Achievements:- Engineering support for Electrical Maintenance to the assigned plant sections.- Oversee Operations of the 6 MW Cummins Diesel Power plant, Distribution station, Sub-station, Utilities, Engineering, Maintenance departments.- Developed and Maintained ISO 9000 Documentation for all relevant areas of work to manage/ maintain the quality standard certification.

Bachelor Of Engineering - Be, Electrical Engineering

http://www.mnnit.ac.in/

Master Certificate - Lssgb, Lssbb, Lean Six Sigma

https://www.villanovau.com/